09/10/2025 By CNCBUL UK EDITOR Off

Technical Evaluation Guide: How to Identify a Quality Used, Secondhand, Pre-Owned, Surplus Microrex Dinatec 2H CNC2 CNC Cylindrical OD Grinder

1. Preliminary Checks & Documentation

Before touching the machine:

  • Model verification: Confirm that the machine is indeed a Microrex Dinatec “2H CNC2” (or variant). Get the serial number, build date, any modifications done, and factory options.
  • Factory specifications: Try to obtain original specification sheet (travel ranges, wheelhead capacity, spindle speeds, table size, coolant, etc.) for “as new” reference.
  • Service / maintenance history: Ask for records showing repairs, overhauls, parts replaced, spindle rebuilds, etc. A well-documented history is a strong plus.
  • Usage history: What type of work was done on it (high volume, heavy cuts, light finishing)? Was it a “production grinder” or for occasional use?
  • Environmental conditions: Was it located in a clean, climate-controlled shop, or in a dusty, humid, or corrosive environment?
  • Parts availability: Check how easily replacement parts (spindles, bearings, motors, servo drives, control modules) can be sourced.
  • Spare components included: Sometimes sellers include spare spindle bearings, tooling, fixtures, scrapers, probes, cables, etc. That adds value.

If the documentation is missing or incomplete, you’ll need to put greater emphasis on hands-on inspection and measurement.


2. Structural, Castings & Bed / Column / Base

These are the “bones” that determine rigidity, alignment stability, and long-term geometric accuracy.

  • Visual inspection
    • Look for cracks, weld repairs, deformation, or modifications in base, columns, saddle, cross slide, and wheelhead casting.
    • Check that surfaces are not “dropped” or worn through re-surfacing or re-machining.
    • Inspect for corrosion, pitting, scale, or damage in cast structures.
  • Flatness / straightness of guide surfaces
    • Use straightedges, precision levels, dial test indicators (DTI), or surface plates to check the flatness of ways, decks, guide surfaces, slide faces.
    • Look for wear bands, depressions, or “cupping.”
    • In many machines, the table bed ways and cross slide ways are hardened; wear here is critical.
  • Rigidity & stiffness
    • Try applying a moderate force (by hand or via a test tool) at various points of movable parts (table, cross slide, wheelhead) and observe deflection or bounce. Excessive play is a red flag.
    • Check for any looseness in joint zones, bolted connections, braces.
  • Fasteners / alignment bolts
    • Check that structural bolts (e.g. those securing column to base, or cross slide to saddle) are all present, properly torqued, and not stretched or damaged.

If a structural component is out of tolerance, repairing or re-scraping may be expensive or impractical.


3. Motion, Axes, Drives, Ballscrews / Linear Guides

This section covers how accurately and smoothly the machine moves in each axis (X, Z, possibly Y or C, depending on the variant).

  • Backlash / reversal errors / hysteresis
    • Use a calibrated dial indicator, test probe, or laser linear calibration tool. Move each axis back and forth and measure deviations.
    • Check over full stroke and near ends.
  • Straightness / squareness / orthogonality
    • For example, move a test bar or reference cylinder, mount a test indicator, and check how straight the motion is.
    • Check squareness between axes (X vs Z) using gage blocks or square standards.
  • Ballscrew / lead screw condition
    • Listen and feel for unevenness, binding, chatter, or wear along the screw travel.
    • Check for backlash between nut and screw.
    • If possible, disassemble (or inspect accessible parts) to see screw threads, nut condition, lubrication, and wear.
  • Linear guide / ways / roller bearings
    • Many modern CNC cylindrical grinders use linear guides, box ways, or V/flat combinations. Check for wear, scratches, brinelling, or pitting.
    • Use feeler gauges or test indicators to check guide clearance.
  • Servo / drive feedback / encoder
    • Inspect the feedback encoders, scale systems, and wiring. Any damage or error signals must be checked.
    • Verify that drive motors engage smoothly, with no jerks, hesitations, or fault lights.

4. Spindle(s), Wheelhead, & Workhead

This is one of the most critical systems for grinding, as spindle precision largely dictates surface finish, roundness, concentricity.

  • Spindle runout / radial & axial play
    • Mount a precision test bar or mandrel and measure runout relative to tailstock or fixture.
    • Check axial (thrust) play by pushing/pulling the spindle nose or wheel arbor.
  • Bearing condition
    • Listen for noise when spinning the spindle (induced by hand or low-speed).
    • Feel for smoothness; any “grittiness,” rumbles, or binding are warning signs.
    • Inspect for signs of oil leakage or contamination at bearing seals.
  • Wheelhead travel & infeed functionality
    • Check that the wheelhead (infeed axis) moves as expected, both coarse and fine, smoothly and without backlash.
    • Check the travel limit switches, sensors, and stops.
  • Wheel arbor / flange / balancing
    • Inspect the condition of wheel flanges and arbors (wear, scoring, corrosion).
    • Check for keyways or locking features; ensure they are not excessively worn.
    • If possible, check the spindle’s balancing capability (whether it has balance ports or balancing weights).
  • Wheel dressing system
    • Inspect the diamond dresser / dresser holder, travel, condition, and control.
    • Check whether the dressing is automatic and whether it still functions properly.
  • Workhead / chuck / centers
    • Inspect the workhead spindle or chuck for runout, play, and bearing health.
    • If the head is capable of swiveling, check that the swivel mechanism is solid, repeatable, and has locking strength.
    • If tailstock is present (or steady rests), check their alignment, travel, locking, taper integrity, and condition.

5. Control, CNC, Electronics, Wiring & Software

A CNC grinder’s value strongly depends on its control and electronics health.

  • CNC control & drive systems
    • Power it on and see whether the controller boots without errors.
    • Check whether the machine memory, parameter storage, and user interface are working correctly (no crash logs, corrupt data, flashing errors).
    • Check motion commands: jogging, manual override, cycle start, interrupts, etc.
    • Check whether all axes respond correctly, limit switches, emergency stops, safety interlocks.
    • Test any probing, in-process measurement, or feedback loops.
  • Servo drives, inverters, amplifiers
    • Visually inspect drive units, capacitors, wiring, cooling fans. Look for blown components, bulging caps, burned smell, loose connectors.
    • Check the interface between CNC and drives (communication signals: pulse streams, encoder feedback).
  • Electrical panel & wiring
    • Check wire insulation, connections, cleanliness, labels, and shielding.
    • Look for signs of overheating (discoloration, burnt insulation).
    • Check condition of contactors, relays, fuses, circuit breakers.
  • Sensors, limit switches, encoders
    • Confirm that all sensors, limit switches, home switches, and proximity switches function and are properly aligned.
    • Check encoder scale readings, whether any broken scale lines or damaged glass scales.
  • Software & CNC program integrity
    • See whether there are hidden modifications, “hacks,” or obsolete firmware.
    • Check that interpolation, compensation (e.g. wheel wear, thermal drift compensation) functions work properly.
  • Backup & diagnostics
    • Ask for any diagnostic logs, error histories, backup files, and check whether the controller allows backups or transfers.
    • Check whether the vendor / manufacturer supports the control version (e.g. spare modules, software updates).

6. Hydraulics, Pneumatics, Lubrication, Coolant & Fluids

These “support systems” are essential for stable precision operation over time.

  • Fluid system condition
    • Inspect the coolant tank, hoses, pumps, filters, and piping for leaks, rust, sludge, contamination, or damage.
    • Drain and inspect coolant (if possible) to see how dirty or degraded it is.
    • Check coolant flow rates, pressure, and whether the spray nozzles are working and well aligned.
  • Hydraulic / pneumatic systems
    • Inspect hydraulic pumps, reservoirs, cylinders, hoses, seals, and lines. Look for leaks or worn seals.
    • Test hydraulic pressure (if gauge available) and ensure it’s stable and within specification.
    • Check pneumatic lines, valves, and air dryness / lubrication (if applicable).
  • Lubrication / grease / oil circuits
    • Check the condition of lubrication pumps, lines, oil reservoirs, filters, and automatic lubrication timers.
    • Inspect slide way oil, screw nuts, bearings, etc., for whether they’ve been consistently fed with oil/grease.
    • Verify whether oil cleanliness is acceptable (no metal shavings or contamination).
  • Cooling & temperature control
    • Confirm heat exchangers, chillers (if any), or cooling systems are functional.
    • If the machine has thermal compensation systems or temperature feedback, verify that they work.

7. Test / Functional / Grinding Tests

Once mechanical and electrical systems pass inspection, it’s crucial to run test cuts to validate real performance.

  • Warm-up & stability
    • Run the machine idle through all axes over full travel for a period (30 minutes or more) to see if anything loosens, overheating, noise appears, or drift occurs.
    • Monitor temperature of spindle bearings, drives, and motors under idle and during movement.
  • “Blue & grind” test pieces
    • Use Engineer’s blue (Prussian blue) or spotting compound on a test bar or workpiece, grind it lightly, and see how uniformly the blue is removed. This gives insight into surface contact, alignment, and table/travel variation (a method used for surface grinders as well).
  • Roundness / cylindricity test
    • Grind a cylindrical test bar (or reference gauge) along its length and check roundness and cylindricity using a roundness tester, high-precision CMM, or statically mounted dial indicators.
    • Compare the result versus machine’s original specification (e.g. ±2 μm, ±5 μm, etc.).
  • Surface finish test
    • After grinding, measure surface roughness (e.g. Ra) and check whether the finish meets target specifications.
  • Load / heavy cut test
    • Try a heavier cut or grinding on a real workpiece to verify that the machine does not chatter, deflect, or lose accuracy under load.
  • Wheel dressing & repeatability test
    • Dress the wheel and then grind again; see whether setup, measurement, and repeatability hold.
  • Command / servo response test
    • Change feed rates, see acceleration / deceleration performance, check for overshoot or oscillations.

8. Alignment, Geometry & Leveling

Even a “good” machine can deliver poor results if it’s misaligned or poorly leveled.

  • Machine leveling & foundation
    • Check whether the original mounting pads / leveling feet are intact and functional.
    • Inspect whether the installed leveling was properly done (use precision levels, granite surface plates).
  • Axis alignment & tramming
    • Use precision squares, test bars, or dial indicators to confirm that spindle axis, table axis, tailstock, and wheelhead axes are properly aligned in terms of parallelism, perpendicularity, and coaxiality.
  • Thermal drift checks
    • After long operational time, check for any drift in geometry or alignment (i.e. as machine warms up).
    • Some grinders may have thermal compensation; verify that function if present.

9. Safety, Guards, Covers & Accessories

Don’t neglect safety, as missing or damaged guards reduce usability or may violate regulations.

  • Machine enclosures & guards
    • Check that splash guards, covers, chip shields, access doors, and interlocks are in place and functioning.
  • Electrical safety & grounding
    • Inspect grounding continuity, insulation resistance tests (megger test if possible), protective earth wiring.
  • Emergency stop & safety interlocks
    • Confirm that E-stop, safety doors, interlocks, and limit switches operate correctly.
  • Accessories & fixturing integrity
    • Inspect chucks, fixtures, centers, steady rest, and workholding devices included.
    • Check their condition (wear, alignment, damage) and whether they match your intended use.

10. Economic, Risk & Long-Term Considerations

Finally, aside from technical fitness, evaluate the commercial viability and risk.

  • Remaining life / “wear budget”
    • Based on your measurements (e.g. wear of ball screws, spindle bearings), estimate how much service life is left before a major overhaul is needed.
  • Cost of refurb / repair vs new / better used alternative
    • Estimate cost to bring machine up to “good” performance (spindles, bearings, wiring, re-scraping, control module replacement) and compare to buying a better used unit or a new one.
  • Obsolescence / salvage value
    • Consider whether the control, parts, or modules might become obsolete.
  • Transport, reinstallation & levelling cost
    • Large grinding machines are heavy and delicate. Consider rigging costs, alignment / setup costs at your site.
  • Warranty, seller reputation, return / performance guarantee
    • If possible, negotiate a conditional acceptance or a limited “run-in” guarantee period.
  • Risk of hidden issues
    • Even with many checks, issues may appear only under long-term load. Be conservative in valuation and assume a margin for surprises.

11. Checklist Summary (Quick Reference)

SystemKey Checks / Red Flags
Structure / Bed / CastingsCracks, weld repairs, warpage, wear on guide surfaces
Axes / MotionBacklash, binding, straightness error, ballscrew wear
Spindles / WheelheadRunout, bearing noise, spindle play, dress mechanism
Control / ElectronicsController health, error logs, servo response, wiring damage
Fluids & LubricationContamination, leaks, pump performance, cleanliness
Test Cuts / AccuracyRoundness / surface finish / performance under load
Alignment & LevelingSquareness, leveling accuracy, thermal drift
Safety / Guards / AccessoriesMissing guards, safety interlocks, fixturing quality
Economic AspectsSpare parts, remaining life, refurb cost, transport risk

Tailoring to Microrex Dinatec 2H CNC2

While I could not find publicly documented specifications for exactly a “Microrex Dinatec 2H CNC2”, you should adapt the above guide around whatever the original spec sheet says for:

  • Maximum grinding diameter & length
  • Spindle speed, wheel size, wheelhead travel
  • Axis travel ranges, servo ratings
  • Accuracy tolerances (roundness, cylindricity, surface finish)
  • Type of guideways / drive system originally used
  • Control type (CNC brand / version)
  • Any optional features (e.g. in-process gauging, automatic dressing, tailstock capabilities)

Ask the seller for that spec sheet, and during inspection compare what you measure vs what “as new” spec tolerances are.


Tips & “Gotchas” Specific to Grinding Machines

  • Many grinding machines are used for high throughput or tough materials; they may have been run hot, with heavy thermal loads, so thermal drift or creep damage is common.
  • Grinding produces fine abrasive dust; over time, this dust can infiltrate bearings, guides, hydraulics, encoders, leading to accelerated wear. Check for signs of past contamination (grinding dust inside covers, around seals).
  • Spindle overhauls are expensive — if the spindle bearings are degraded, that can be a show-stopper.
  • Re-scraping or re-lapping guideways is labor-intensive and costly; avoid machines with excessive wear on slide surfaces.
  • Control upgrades or replacement modules may be expensive / impossible if the control is obsolete.
  • After moving the machine, alignment, leveling, and tramming can shift; ensure you or your vendor has the capability to re-align at your site.