Mazak Integrex 200-IIIST CNC MultiTasking Turning-Milling Center – Year 2005
Turning length 1016 mm
Turning Ø 660 mm
Type of CNC Mazatrol
Mazak Integrex 200-IIIST Cnc Lathe
48 ATC diameter C6 holder
Machine is in good condition
machine is actively in use and can process any desired part.
Mazak Integrex 200-IIIST CNC Multi-Tasking Turning-Milling Center – Technical Evaluation (Year 2005)
1. Technical Evaluation Overview
The Mazak Integrex 200-IIIST is a CNC multi-tasking turning-milling center manufactured in 2005. Based strictly on the provided information, the machine supports a maximum turning diameter of 660 mm and a maximum turning length of 1,016 mm. Control is via the Mazatrol CNC system (specific Mazatrol version not stated).
The machine is equipped with a 48-position automatic tool changer using Capto C6 holders. It is stated to be actively in use, able to process parts, and described as in good condition. No additional data is provided regarding milling spindle speed/power, Y-axis presence and travel, sub-spindle configuration, axis count, rapid rates, or coolant system specifications. These omissions limit the assessment to the declared envelope, tooling interface, and operational status.
2. What to Check Before Buying
Given the limited specification set and the machine’s age, inspection should focus on the following:
Mechanical and axes:
Verification of turning accuracy over the full 660 mm diameter and 1,016 mm length, including chucking stability and tailstock/sub-spindle condition (if equipped).
Assessment of linear and rotary axis backlash, repeatability, and smooth motion under cutting load.
Condition of guides and ballscrews consistent with a machine actively in production.
Spindle(s) and milling capability:
Condition of the main spindle bearings and thermal behavior during continuous operation.
Identification and functional testing of the milling spindle (speed, power, runout), which are not specified.
Confirmation of any Y-axis or B-axis capability associated with the “IIIST” configuration.
Tooling and ATC:
Functional testing of the 48-station ATC with C6 holders for reliable indexing, clamping, and release.
Inspection of tool interfaces and retention for wear.
CNC and electrics:
Identification of the exact Mazatrol version, installed options, parameter backups, and alarm history.
Verification of I/O, drives, and cabinet cooling appropriate for sustained use.
3. Typical Industrial Applications
Based on the stated turning envelope and multi-tasking configuration, this machine is technically suitable for:
Complete machining of medium-size parts requiring turning and milling in a single setup.
Complex components benefiting from reduced handling and improved concentricity.
Short-to-medium batch production where tool capacity (48 ATC) supports process consolidation.
Specific materials, tolerances, and cycle performance cannot be confirmed from the provided information.
4. Common Risks in Used Machines
Typical risks for used multi-tasking centers of this generation include:
Spindle wear (main and milling), affecting surface finish and accuracy.
Axis alignment and synchronization issues, critical for combined turning-milling operations.
ATC wear, particularly with higher tool counts and frequent changes.
Incomplete documentation, such as missing CNC backups or option lists.
5. Maintenance and Service Considerations
With no service history provided, maintenance considerations are limited to general technical points:
Regular monitoring of spindle condition, axis geometry, and lubrication systems is essential.
Tool changer mechanisms and tool interfaces require inspection due to their central role in multitasking.
CNC parameters and programs should be backed up prior to any change in ownership or relocation.
Any refurbishment or capacity planning should be based on on-site inspection and functional testing rather than assumptions about intervals or spare part availability.
Final Note:
The Mazak Integrex 200-IIIST, as specified, offers a defined turning envelope and a high tool capacity within a multitasking platform. A complete technical evaluation requires verification of spindle specifications, axis configuration (including any Y/B axes), coolant systems, and CNC options through direct inspection and testing.
