Producer : Bystronic
Type : 3002 Year : 1989-1991
Class : Byjet
Intensifier : IMA Streamline Ingersoll-Rand
Type : external booster – Intensifier 50 HP
Table range : X 3500 x Y 1950 ( Z 115 mm)
Weight : 5400 kg – 4 units
External Booster : repaired Status : good [ deliver 6.8 bar ]
Intensifier : HP check valves -replaced , Sapphire nozzle replaced [ with original Bystronic ]
Main motor control changed to : VFD Torque mode
( to a Output Power set :11.2 kW , Output pressure reached app 1920 Bar , Cut performed in 20 mm Alumina, Marble and Granite -photo on request )
Retrofit:
CNC : Hardware : KFlop + Kanalog [ Dynomotion ] – Software : KMotionCNC [ Dynomotion ]
[ Operate only with G code programs ] ( Computer running licensed Windows 7/64 )
Position control : Servomotor + Servo control ABB -> X & Y ABB [ original modules ] Servomotor + Servo control Mitsubishi J2S -> Z axis.
Control booster,other pumps, valves,Intensifier etc:
Hardware : National Instruments Rack SCXI2000 – Software : LabView ver 2009
Intensifier control VFD : Servo module Yashkawa-Omron F7 & encoder [ Torque module Yashkawa included ]
Control sand : Servo module Siemens.[ linked to sand screw conveyor over Y axis Bin.
Status : Very good.
Sand supply : Sealed container with pneumatic valves for air flow and sand flow . Pressure adjustment with Gauges on both lines. max 12 bar.
Air pressure for sand : 0.6 bar-adjusted.
Safety : Implemented directive EN ISO 13849-1 – category 4 – 2 independent channels.
E-Stop buttons with manual restart.
Impact detectors -pneumatic- 3 pcs :Top [ control water shelf], Left and Right on X movement .
X axis brake – reaction time 0.3 sec.
Slurry extractor : Bystronic
Electric cabinet: 380/24V
Status : good.
Spreading pump : good- need sealing repair.
Slurry Chain system : complete- Good. Slurry bin : sealed- Good.
Level sensors : complete system- Good .
Sand during tests: Olivin 200 mmm, [ BigBag of 500 kg, also included in scope of delivery ].
Documentation :
Original Byjet manual :electric diagrams,mechanical drawings ,maintenance details and part components exploded diagrams
Original [ non standard ] blueprints of retrofit
Original manual : Streamline IMA Ingersoll-Rand.
Bystronic Byjet 3002 – 1990 Model ikinciel Waterjet
