06/10/2025 By CNCBUL UK EDITOR Off

How to Avoid Common Pitfalls When Buying a Pre-Owned, Second-Hand, Surplus, Used Doosan DNM 5700S CNC Vertical Machining Center made in South Korea

When you’re considering buying a used / surplus / secondhand Doosan DNM 5700S (or equivalent DNM 5700 variant) CNC vertical machining center, there are common pitfalls that even seasoned buyers stumble into. Below is a structured guide (inspection checklist, gotchas, negotiation tips) to help you avoid expensive regrets.


Know What “DNM 5700 / 5700S” Should Be / Typical Specs

Having reference benchmarks is critical — deviations aren’t always problems, but undocumented ones often are.

From published sources:

  • The DNM 5700 (4th Gen) offers X / Y / Z travels of ~1,050 × 570 × 510 mm.
  • Spindle: up to 12,000 RPM (in base models) with ~18.5 kW power.
  • Tool changer: usually 30 tools (side-mounted) in many used listings.
  • Work load on table: ~1,000 kg (for many 5700 variants) in specs.
  • The “S” variant (DNM 5700S) is the high-speed version, with a spindle rated for 15,000 RPM in many catalogs.
  • In user forums, people highlight lubrication (grease cartridges), way covers (especially Z axis cover folding) as recurring notes.
  • Some reported issues: The through-spindle coolant (TSC) system in DNM 5700 machines may clog or lose prime due to check-valve blocks.
  • A user reported that in a DNM 5700, Y-axis ball screw developed noise from misinstalled bearing housing, and later X & Y ball screws also had issues.

If the machine you inspect deviates wildly from these, demand explanations (e.g. retrofits, rebuilds) or assume risk.


Common Pitfalls & What to Check to Avoid Them

Here are the major “gotchas” that tend to trap buyers, and how to spot or test for them.

Pitfall / RiskWhat to Check / TestWhy It Matters / Red Flag
Spindle / Bearing wear or damage– Runup test: ramp spindle from low to high RPM, listen/feel for noise, vibration, hum.
– Use a test bar / dial indicator to measure radial runout, axial play.
– Inspect spindle nose, taper, seals, housing for corrosion or damage.
– Check whether the spindle chiller / oil jacket system still functions.
Spindle failures or bearing replacements are extremely expensive. Excessive runout or noise often means the spindle is near end-of-life.
Ball screws / axis drive issues / backlash– Command axis moves (X, Y, Z), reverse direction and check backlash.
– Jog axes and listen for binding or jerkiness.
– Measure repeatability: repeatedly command a point and measure spread.
– Inspect ends of ball screws for wear, end bearings, nut play.
Worn screws or nuts reduce accuracy and may require full regrinding or replacement.
Way / guide damage / chips intrusion– Remove (or lift) way covers where possible and inspect underlying guides for scoring, pitting, scratches.
– Check way covers, wipers, bellows, scrapers — are they intact or torn?
– Look for uneven wear across ways (indicates misalignment or side-loads).
Damaged guides degrade machine geometry, leading to parts out-of-tolerance. Poor protection accelerates wear.
Lubrication & grease system failure– Check the grease / lube cartridge system: is it functioning, is grease flowing?
– Inspect lube lines, pumps, reservoirs, filters for clogging or contamination.
– Ask when lube system was serviced or replaced.
Without proper lubrication, wear accelerates. A failed lube system leads to long-term catastrophic damage.
Tool changer / ATC faults– Command a series of tool changes and watch for hesitation, mis-index, tool slip.
– Inspect magazine arms, gripper, guide rails, indexing mechanism for play or damage.
– Try heavy / long tools and small tools to stress extremes.
ATC failures or mis-indexing is a frequent cause of downtime; repairing or replacing ATC hardware is costly.
Control / electronics / drives issues– Power up machine; review error logs, alarms, I/O module errors.
– Inspect wiring, connectors, junction boxes for heat damage, corrosion, aftermarket splices.
– Test digital I/O, limit switches, home switches.
– Test servo drives / amplifiers for indication of fault codes.
Faulty electronics or proprietary control modules with no support can cripple the machine.
Through-spindle coolant (TSC) / coolant / check-valve problems– Test TSC: does coolant flow reliably at rated pressure? If not, check valve blocks, filters, check valves (they often clog)
– Inspect the TSC valve block, check-valves, pressure gauges.
– Run the spindle with coolant on and see whether flow is stable.
Coolant system problems are common and, if unresolvable, may reduce the machine’s usefulness for many jobs.
Z-axis way cover collapse or damage– In forums, users often mention the Z-axis way cover “folding like a beer can.”
– Try moving the Z axis fully up and down while observing the cover; see if it binds or collapses.
– Inspect the cover for dents, cracks, misalignment.
A failed or damaged cover lets chips / coolant penetrate into critical guides and screws.
Past crash / damage / repairs– Ask seller: has the machine ever crashed an axis, overtravel, or been in accident?
– Inspect machine base, casting, components for weld repairs, patched parts.
– Check whether alignments have been corrected via shims or modifications (may hide damage).
Hidden structural damage undermines precision, and “repairs” may not restore original geometry.
Parts / support obsolescence– Confirm availability of spare parts: spindles, screws, drives, ATC parts, control modules.
– Ask whether the specific control version is still supported.
– Check whether there are third-party suppliers or rebuilders for DNM / Doosan / DN Solutions.
– Ask seller whether spare modules, wiring harnesses, or consumables come with machine.
If you can’t get spares, even a machine in good shape might become a liability.
Environmental / foundation issues– Inspect whether the current installation was on a stable base, well leveled, with minimal vibration or contamination.
– Look for signs of misleveling, base settling, or rust / corrosion from coolant exposure.
– Evaluate how it will be rigged, moved, and re-leveled in your shop (floor layout, crane capacity).
Machines moved without proper re-leveling or foundation settling often lose geometry or alignment.

Inspection / Testing Checklist for a DNM 5700S

Here’s a suggested order and method when you go to inspect:

  1. Documentation & photos
    • Request logs, part replacement history, control backups, approvals
    • Inspect pictures of internal guts (guides, screws, cabinet internals)
  2. Visual walk-around
    • Frame, base, cover panels, guards, enclosures
    • Way covers, bellows, scrapers
    • Control cabinet, wiring, junction boxes
    • ATC / magazine, gripper arms, guide rails
  3. Power-up & control health
    • Boot CNC, scan for alarms, fault codes, I/O errors
    • Check control responsiveness, keys, touch screen (if any)
    • Inspect wiring and connectors for discoloration or damage
  4. Motion / axis test (no load)
    • Jog X, Y, Z axes; command reversals and check for binding, jerkiness
    • Command repeatability cycles: same point multiple times
    • Check backlash by reversing small moves
  5. Spindle run-up & test
    • Spin spindle from low to rated rpm
    • Listen for abnormal sounds, vibration
    • Check runout via dial indicator
    • Activate TSC (if present) and verify coolant flow and pressure
  6. Load / cut test (if possible)
    • Run a simple machining pass; measure the part and check if within tolerance
    • Observe machine behavior, sloppiness, drift after repeats
    • Monitor coolant, chip evacuation, machine sound
  7. ATC / Tool change test
    • Cycle tools repeatedly
    • Test extremes (heavy, light tools)
    • Observe magazine behavior, indexing, grip/release
  8. Check auxiliary systems
    • Grease / lube system: verify grease flow and timing
    • Coolant pumps, filtration, chiller
    • Chip conveyor, enclosure seals, door movement
  9. Measurement / precision checks
    • Backlash, repeatability, straightness, flatness, alignment
    • Spindle runout, tool change accuracy
    • Compare to reference specs
  10. Final assessment & margin / discount negotiations
    • List all issues and estimate repair costs
    • Validate that machine can be aligned and calibrated to your tolerances
    • Get quotes for missing parts or retrofits
    • Use observed defects as negotiation leverage (discounts, parts, acceptance window)

How to Position Yourself to Avoid Regret / Make Smart Bid

  • Demand a conditional acceptance period (e.g. 30 days of test usage) if your contract allows, so post-installation issues can be addressed.
  • Ask seller to include a “spare parts kit” (grease cartridges, filters, cables, seals) as part of the deal.
  • Build in a healthy contingency margin (e.g. 15–25 %) for hidden wear or surprises you didn’t spot.
  • Require the seller to run a baseline calibration test (e.g. cutting a known test piece) so you have proof of performance before purchase.
  • Transport & rigging risks matter — plan crate / disassembly procedures carefully to avoid damaging guideways or components during move.
  • Consider retrofitting / upgrade paths (e.g. replacing control modules, adding probe systems) and check feasibility early.