| General Information |
| Manufacturer |
Mazak |
| Model |
INTEGREX e-1550V/10 II |
| Machine Type |
CNC Multi-Tasking Turning & Milling Machine |
| Machining Configuration |
Full 5-Axis Multi-Tasking Machining |
| Installed Pallet System |
Dual Pallet / Two-Pallet Changer |
| Installed Tool Changer |
160 Tool Changer |
| Tool Interface |
HSK |
| Workpiece & Table Capacity |
| Table Diameter / Table Size |
2,000 mm |
78.74″ |
| Maximum Part Diameter |
2,000 mm |
78.74″ |
| Maximum Workpiece Height / Length |
1,440 mm |
56.69″ |
| Table Load Capacity |
4,000 kg |
8,800 lbs |
| Pallet Construction |
Large Heavy-Duty Pallet Designed for High Workpiece Weight Capacity |
| Milling Spindle |
| Maximum Milling Spindle Speed |
10,000 rpm |
10,000 rpm |
| Milling Spindle Power – 30 Minute Rating |
Approx. 37 kW |
50 HP |
| Milling Spindle Characteristics |
High-Speed and High-Torque Milling Capability |
| Turning Spindle |
| Turning / Horizontal Lathe Speed |
300 rpm |
300 rpm |
| Turning Spindle Capability |
Powerful Turning Spindle for Heavy-Duty Turning Operations |
| 5-Axis / B-Axis Capability |
| 5-Axis Machining |
Full 5-Axis Machining Capability |
| B-Axis |
Tilting B-Axis |
| B-Axis Function |
Tilting B-Axis Enables Full 5-Axis Machining |
| B-Axis Travel Range |
Not Specified in Source Document |
| Tool Magazine & Tool Management |
| Installed Tool Capacity |
160 Tools |
| Tool Holder / Interface |
HSK |
| Maximum Available Tool Storage Capacity |
Up to 348 Tools |
| Tool Management |
Integrated CNC Tool Management |
| Dual Pallet Automation System |
| Pallet Changer |
Two-Pallet Changer |
| Unattended Operation |
Supported |
| Off-Cycle Part Setup |
Supported |
| Pallet Operation |
Allows loading, unloading, inspection and setup of a workpiece on one pallet while machining continues on the other pallet. |
| Multi-Tasking Machining Operations |
| Turning |
Yes |
| Milling |
Yes |
| Drilling |
Yes |
| Boring |
Yes |
| Tapping |
Supported as Part of Multi-Tasking / Done-In-One Processing |
| Finishing |
Supported as Part of Multi-Tasking / Done-In-One Processing |
| DONE-IN-ONE Multi-Tasking Technology |
| DONE-IN-ONE Concept |
Turning, milling, drilling, tapping, boring and finishing operations can be combined on one machine with the objective of completing the workpiece in a single setup. |
| Single-Setup Machining |
Designed to process large and highly complex components in a single setup |
| Reduced Workpiece Handling |
Reduces the need to move large and heavy workpieces between multiple machine tools and workstations. |
| Accuracy Benefit |
Single-setup processing helps reduce inaccuracies and tolerance build-up associated with multiple setups. |
| CNC Control & Programming |
| CNC System |
MAZATROL SmoothX CNC |
| Programming Type |
MAZATROL Conversational CNC Programming |
| On-Machine Programming |
Question-and-Answer Dialogue Between Operator and CNC Control |
| Programming Language |
English |
| Cutting Data Database |
Database of Recommended Cutting Speeds and Feeds |
| Tool Path Checking |
Available |
| 3-D Solid Simulation |
Available for Cutting Program Simulation |
| Tool Database |
Cutting Tool Parameters Can Be Incorporated into the Tool Database and Applied Across Programs |
| Typical Applications & Industries |
| Workpiece Type |
Large, Heavy and Highly Complex Components |
| Aerospace |
Suitable Application Area |
| Heavy Construction |
Suitable Application Area |
| Energy |
Suitable Application Area |
| Workpiece Materials |
Designed to Process Large Complex Parts from a Variety of Workpiece Materials |
| Multi-Tasking Productivity Benefits |
| Lead Times |
Designed to Compress Manufacturing Lead Times |
| Lot Size Flexibility |
Supports Multiple-Piece Production as well as Lots of One |
| Production Flow |
Supports Higher-Frequency Shipments through Consolidated Machining Processes |
| Fixtures & Tooling |
Potential Reduction in Fixtures and Tooling Requirements |
| Labor |
Multi-Tasking Reduces Labor Associated with Multiple Machines and Setups |
| Non-Value-Added Time |
Reduces Multiple Setups, Workpiece Handling and Queue Time |
| Part Accuracy |
Single-Setup Machining Helps Eliminate Tolerance Build-Up |
| Shop Floor Requirements |
Potential Reduction in Machine Tools, Floor Space and Utilities |
| Work-In-Process Inventory |
Single-Setup Processing Can Reduce Work-In-Process Inventory |
| Machine Configuration Shown in Source Document |
| Configuration |
Mazak INTEGREX e-1550V/10 II with Dual Pallet |
| Installed Tool Changer |
160 Tools, HSK |
| Primary Capability |
Multiple Turning & Milling Operations |
| Technical Data Not Specified in Source Document |
| X-Axis Travel |
Not Specified |
| Y-Axis Travel |
Not Specified |
| Z-Axis Travel |
Not Specified |
| B-Axis Travel in Degrees |
Not Specified |
| Machine Overall Dimensions |
Not Specified |
| Machine Weight |
Not Specified |
| Spindle Torque |
Not Specified |
| Operating Hours |
Not Specified |
| Cutting Hours |
Not Specified |
| Year of Manufacture |
Not Specified in Source Document |
| Serial Number |
Not Specified in Source Document |
