AXIS STROKES
| X1 AXIS (longitudinal) |
mm |
320 |
| Y1 AXIS (cross) |
mm |
402 |
| Z1 AXIS (vertical) |
mm |
395 |
| A1 AXIS (rotary base) |
° |
0 ÷ 360° |
| U0 AXIS (bar positioning) |
mm |
9,660 |
| V0 AXIS (cross gripper positioning) |
mm |
138 |
| W0 AXIS (vertical gripper positioning) |
mm |
138 |
| C0 AXIS (gripper rotation) |
° |
0 ÷ 180° |
| B1 AXIS (motor-driven clamp movement) |
mm |
790 |
| H1 AXIS (cutting unit vertical movement) |
mm |
627 |
| P1 AXIS (cutting unit cross movement) |
mm |
880 |
| Q1 AXIS (cutting unit rotation) |
° |
0 ÷ 360° |
| Z3 AXIS (horizontal cutting unit, vertical movement) |
mm |
190 |
| Y3 AXIS (horizontal cutting unit, cross movement) |
mm |
1,200 |
| A3 AXIS (horizontal cutting unit rotation) |
° |
-45° ÷ +45° |
| V3 AXIS (drilling unit cross movement) |
mm |
1,200 |
| P3 AXIS (drilling unit longitudinal movement) |
mm |
100 |
POSITIONING SPEED
| X1 AXIS (longitudinal) |
m/min |
30 |
| Y1 AXIS (cross) |
m/min |
30 |
| Z1 AXIS (vertical) |
m/min |
30 |
| A1 AXIS (rotary base) |
°/min |
6,000 |
| U0 AXIS (bar positioning) |
m/min |
120 |
| V0 AXIS (cross gripper positioning) |
m/min |
9 |
| W0 AXIS (vertical gripper positioning) |
m/min |
9 |
| B1 AXIS (motor-driven clamp movement) |
m/min |
60 |
| H1 AXIS (cutting unit vertical movement) |
m/min |
24 |
| P1 AXIS (cutting unit cross movement) |
m/min |
30 |
| Q1 AXIS (cutting unit rotation) |
°/min |
6,600 |
| Z3 AXIS (horizontal cutting unit, vertical movement) |
m/min |
30 |
| Y3 AXIS (horizontal cutting unit, cross movement) |
m/min |
60 |
| A3 AXIS (horizontal cutting unit rotation) |
°/min |
7,000 |
| V3 AXIS (drilling unit cross movement) |
m/min |
60 |
| P3 AXIS (drilling unit longitudinal movement) |
m/min |
25 |
Machining Centre for Aluminum and Light Alloy Profiles
The
+QUADRA machining centre is a highly advanced system featuring up to
20 CNC-controlled axes, specifically engineered to perform
cutting, milling, drilling, and head–tail machining on aluminum and light alloy profiles.
It is designed to meet the diverse requirements of the
window and door, architectural, and industrial sectors.
+QUADRA is a
fully configurable and modular production line, offering a wide range of
optional packages and customized solutions to suit the most common and demanding applications.
The machine structure incorporates an
automatic loading magazine, from which profiles
are picked up and transferred to the machining area.
After processing, a dedicated
extraction system deposits the finished parts onto an
unloading and accumulation magazine.
The line is built around
three main modular units, each available in multiple configurations
to adapt the system’s flexibility, automation level, and productivity.
The
loading magazine, designed for profiles up to
7,500 mm or 9,500 mm, works in
combination with a
push-feeding system and an
automatic positioning gripper that clamps, aligns, and transfers the profile into the
operating unit.
The positioning of the next bar in the loading area is synchronized with the return movement of the
transport gripper, occurring in
masked time to maximize productivity.
The
FLW high-flexibility version further optimizes profile loading by utilizing the entire
working surface of the bench, significantly increasing load capacity.
This version is combined with the
PROFIX dynamic counterblock system, which ensures
accurate reference positioning and correct profile orientation during subsequent machining operations.
Machining and Cutting Units
The machining unit includes a
4-axis NC milling module equipped with
4 to 8 electrospindles mounted on a rotary base, enabling complete machining of all profile
faces regardless of orientation.
For cutting operations, two cutting units are available:
- Ø 600 mm blade with down-stroking movement on three CNC axes
- Ø 350 mm blade with horizontal movement on three CNC axes
Both cutting units can be installed simultaneously, offering
maximum operational versatility.
Configuration options are further enhanced by an
end-milling module operating on two CNC
axes by means of a milling unit, or alternatively by a
4-axis milling module specifically
designed for
head and tail machining of the workpiece.
Protection, Extraction and Unloading
All machining units are enclosed within a
fully protected soundproof cabin, ensuring
excellent noise reduction and complete operator safety.
The
AES adaptive extraction system automatically removes the machined segments from the
cutting area and transfers them to the unloading magazine.
The unloading system consists of a
transversal belt magazine and is available in
multiple widths, supporting profile lengths of up to
4,000 mm or 7,500 mm.
The accumulation magazine can also be supplied in the
HCS high-capacity configuration,
allowing storage of the entire volume of profiles loaded in the feeding magazine without requiring
operator intervention.
Optional Equipment and Automation
The machining centre can be further equipped with an
ALM automatic labelling module with
positioner, enabling precise identification of machined parts, as well as a
tool integrity control system.
These optional devices, combined with large-capacity tool and material storage systems and the
proven reliability of
Emmegi technology, allow the +QUADRA machining centre to operate
efficiently over
extended, fully automated production cycles.