13/10/2025 By CNCBUL UK EDITOR Off

What Should I Pay Attention To When Buying a Second-Hand, Pre-Owned, Surplus, Used DMG MORI ecoMILL 70 CNC Vertical Machining Center 5 Axes made in Germany & Japan?

Buying a used DMG MORI ecoMill 70 (5-axis vertical machining center) is a major investment. You need to verify mechanical integrity, control/electronics health, accuracy, and serviceability. Below is a detailed checklist and pitfalls to watch for.

Reference specs / baseline to compare with

Before inspection, get or confirm the nominal specifications so you know what “good performance” should look like. Some published specs for the ecoMill 70:

ParameterTypical / published value
X travel~ 750 mm
Y travel~ 600 mm
Z travel~ 520 mm
Tool magazine~ 32-position, SK40 or ISO 40 style
Spindle speedUp to 12,000 rpm
Table / swivel / axesB axis −10° to +95°, C axis 360°
Table / clamping area~ 800 × 620 mm, load ~ 350 kg
Rapid traverse (linear axes)~ 24 m/min
Control optionsSiemens 840D, Heidenhain TNC 620

Use these as benchmarks during inspection: if the machine falls far short, it may indicate wear, damage, or mis-adjustment.


Detailed inspection & evaluation checklist

Here’s a systematic breakdown of subsystems and tests you should perform (or demand) when evaluating such a machine.

1. Structural / frame / geometric integrity

  • Base, casting, frame
      – Examine base, cast iron structures, frame joints for cracks, weld repairs, distortions, or evidence of past collisions.
      – Check for signs of aging, fatigue, or distortion—especially in heavy load zones.
      – Verify that the machine is level and not twisted or bowed in its installed position.
  • Columns, gantry, B/C axis supports
      – Check the rigidity and alignment of columns, overhead cross-members, gantry or support bridges.
      – Ensure the B/C axis supports, swivel arms, or rotary parts have not been bent or stressed.
      – Look for shim additions, backing plates, or structural patches that might indicate prior misalignment repairs.
  • Guideway alignment / straightness
      – Use straightedges, precision bars, or preferably a laser interferometer to check linear guide alignment across the full range.
      – Inspect guide surfaces for wear, scoring, pitting, or embedded chips / debris.
      – Move axes slowly and feel for “steps,” binding zones, or nonuniform resistance.

2. Linear motion / axes / ball screws / feed mechanisms

  • Ball screws & nuts / coupling / drive train
      – Check for backlash, play, or slop in each axis (X, Y, Z, B, C). Reverse direction and see how well it reverses without delay or overshoot.
      – Inspect screw threads at both ends and at nut interface for wear, damage, pitting, or rust.
      – Check couplings, alignment between motors and screws.
      – Listen / feel for uneven motion, grinding, or vibration when moving.
  • Linear guide / slide condition
      – Manually or under control, travel full strokes and look for smoothness vs jerkiness, “sticking spots,” or zones where resistance changes.
      – Check for wear marks, corrosion, and signs that chips have scratched or gouged surfaces.
  • Axis limits, homing, end stops
      – Test homing routines, limit switch behavior, and software travel limits.
      – Move to near travel extremes and check for interference, mechanical stops, or axis “ghost motion.”

3. Spindle, rotary axes & 5-axis mechanisms

  • Spindle & bearings
      – Run the spindle at low, medium, and high speeds. Listen for noise, vibration, or roughness.
      – Mount a test bar or precision collet and measure radial and axial runout (taper quality).
      – After some runtime, measure spindle housing temperature—excess heat suggests bearing wear.
      – Inspect the spindle taper, nose, collet interfaces for wear, chips, corrosion.
      – If the machine uses direct drive or high-speed designs, check for evidence of surge / torque issues.
  • Rotary / swivel / B & C axes
      – Command rotation (B and C axes) through full range, at different speeds. Watch for jerks, resonance, backlash, or drift.
      – Test precision of stops / indexing: rotate to a position, move away, return, measure deviation.
      – Under simultaneous motion (e.g. combined linear + rotary), observe dynamic behavior (e.g. vibration, coupling effects).
      – Inspect bearings, gearboxes, coupling (worm, harmonic, direct-drive, etc.) for play or wear.
  • Tool orientation / head / kinematics
      – If the machine has a moving head or tilting head, test that mechanism—as it adds complexity and failure modes.
      – Check wiring, cabling, seals, and mechanical joint integrity in those moving parts.

4. Control, electronics, software & cabling

  • Power-up / boot / diagnostics
      – Watch the machine boot. Note any error codes, missing modules, failed I/O, warnings, or discrepancies.
      – Access diagnostics, I/O status screens, alarm logs.
      – Inspect control cabinet: fans, heatsinks, wiring quality, signs of overheating, dust accumulation, or corrosion.
  • Servo drives, motors, feedback / encoders
      – Inspect drive modules for signs of stress (heat, discoloration, loose connectors).
      – Run axes and check motor noise, hum, or vibration.
      – Inspect encoder cables and connectors: shielded, properly routed, no strain or damage.
      – During motion, check for feedback signal errors or dropouts.
  • Software / parameter integrity
      – Ask for a backup of all parameters / settings, calibration / compensation tables. Verify they are intact and restorable.
      – Check for firmware version, custom patches, or “nonstandard” modifications.
      – Test parameter editing, save / restore behavior, and see if compensation settings (thermal compensation, axis linearization, backlash correction) are functional.
  • Homing, reference, interpolation, tool cycles
      – Run typical 5-axis motion programs (linear + B + C) to verify smooth interpolation and motion control.
      – Test tool change sequences, look for collisions, delays, mis-indexing.
      – Test feedrate override, lookahead, acceleration/deceleration behaviors.
  • Safety, interlocks, limits
      – Test e-stop, guard door interlocks, axis limits, motion disable upon guard open.
      – Try opening covers / doors (in a safe mode) to see if machine halts.

5. Accuracy, calibration & metrology tests

  • Geometric validation / volumetric accuracy
      – Use laser interferometry, ballbar, or precision measurement devices to test straightness, angular errors, linear axis accuracy.
      – For a 5-axis machine, test volumetric accuracy (i.e. how positional error accumulates in combined axes) — often the real test of machine quality.
      – Move to a given 3D point, retract, return, and measure return accuracy.
  • Thermal drift / repeatability under load
      – Run the machine for a period (under moderate load) and re-check positions to see if error grows or drifts.
      – Check for warm-up distortions or axis drift over time.
  • Production / “real” part trial
      – Run a sample part (representative of your intended work) through full 5-axis motions. Inspect final dimensions, surface finish, alignment across faces.
      – Repeat multiple runs to check consistency.

6. Tooling, tool changer, spindle interface & consumables

  • Tool changer / magazine
      – Cycle tool changes many times. Look for failures, mis-indexing, slow operations, sensor problems, collisions.
      – Inspect magazine rail mechanics, locks, sensors, slides for wear or play.
  • Tool holder integrity / taper runout
      – Mount test tool holders, measure runout, check repeatability of tool-to-tool mounting.
      – Inspect the taper faces, clamp surfaces, retention systems for wear or damage.
  • Tool cooling / through-spindle coolant / coolant plumbing
      – If the machine supports through-spindle coolant or side-coolant for tools, test the coolant paths (pressure, leaks, blockages).
      – Inspect plumbing, seals, hoses.

7. Maintenance history, wear & usage profile

  • Age, hours, usage counts
      – Ask for power-on hours, spindle hours, cycle counts, usage logs.
      – Compare with how intensively you plan to use the machine.
  • Maintenance / repair logs
      – What components have been replaced or serviced (bearings, encoders, linear guides, drives, control modules)?
      – Any crash events, collisions, overloads — how they were repaired.
      – Environment of operation (dust, humidity, temperature, coolant practices) and maintenance discipline (cleaning, lubrication).
  • Modifications / retrofits
      – Be cautious of custom modifications, unapproved retrofits, or “band-aid” repairs. These may signal hidden issues.

8. Spare parts, support, and ecosystem

  • Parts availability
      – Are original DMG MORI parts still available for the ecoMill 70 line (drives, spindles, encoders, axes, control modules)?
      – Are there local or regional suppliers or service houses capable of supporting this machine?
  • Documentation / manuals / backups
      – Make sure you receive operator manuals, maintenance manuals, electrical schematics, wiring diagrams, calibration & compensation tables.
      – Ensure parameter backups, control customizations, motion profiles are included.
  • Support & service network
      – Is there a DMG MORI service presence in your country (Turkey) or Europe?
      – Check how long lead times are for critical parts and whether remanufactured spares are viable.

9. Shop readiness & infrastructure compatibility

  • Electrical / power supply
      – Confirm that your shop can supply the correct voltage, phase, current (amps) with stable supply.
      – Consider adding power conditioning / surge protection if needed.
  • Foundation, leveling, and rigidity
      – The machine must sit on a solid, rigid, flat floor. Vibrations or flex in foundation degrade accuracy.
      – Check anchor points, bolt holes, leveling arrangements.
  • Space / clearance / crane & rigging
      – Ensure adequate clearance around the machine for maintenance, tool changes, access to axes, overhead lifting / crane for parts & spindle removal.
      – Assess how the machine will be moved in/out and whether your facility can support it.
  • Cooling, ventilation, heat management
      – Drive electronics, control cabinets, and spindle cooling generate heat. The workshop must ventilate or cool appropriately.
      – Chip / coolant management systems (filtration, conveyors, sump, coolant chiller) must be in place or do-able.
  • Safety / guarding / compliance
      – Guards, interlocks, light curtains, emergency stops must meet local safety regulations.
      – The machine should safely disable motion when doors or guards are open.

10. Pricing, negotiation & risk mitigation

  • Estimate the cost of likely repairs (bearing replacements, rework of axes, control modules, calibration) and deduct from the asking price.
  • Require a test / acceptance clause so that you can verify performance after installation with your own test parts.
  • Demand inclusion of spare parts, tooling, backup modules, parameter backups.
  • Bring along a 5-axis machining / metrology expert for inspection if possible.
  • Include shipping, installation, alignment, calibration, and acceptance costs in your total investment budget.
  • Ask for a performance guarantee, limited warranty, or liability clause for hidden defects.
  • Check references from prior buyers of the same model and ask about common failure modes or quirks.

11. Red flags / deal-killing defects

If you discover many of the following, the machine’s risk may be too high unless priced deeply discounted:

  • Cracked or welded repairs in critical structures (frame, columns, gantry)
  • Severe wear or scoring on guideways or linear axes
  • Excessive backlash, slop, or non-repeatable motion in axes
  • Spindle bearing noise, high runout, heating, taper damage
  • Rotary/trunnion axes that bind, jitter, or have large indexing errors
  • Drives or electronics with repeated faults, missing modules, or unreliable performance
  • Control parameter corruption, missing backups, or incompatible software
  • Seller refusing full test runs or denying access to run programs
  • No documentation, wiring diagrams, parts catalogs, or calibration data
  • No support network or severely delayed parts supply
  • Environmental damage (rust, moisture, corrosion inside electrical enclosures)
  • Mismatch between claimed vs actual motion or performance
  • Safety systems not working or bypassed