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WAIDA APX-40 CNC Machine Specifications
Origin: Japan
Category: Insert Grinder CNC 5-Axis Carbide Cermet Ceramic CBN PCD
| APX-40 – Machine Standard Specification | ||
|---|---|---|
| Workpiece | ||
| Objects of grinding | Periphery and K land (both sides) on indexable inserts (standard/small size). Both side K-land can be ground by 180 degrees reversal of insert with robot. | |
| Material | Carbide, Cermet, Ceramics, CBN, PCD | |
| Minimum inscribed circle | Equilateral Triangle: 3.97 mm / Others: 4.76 mm | |
| Maximum circumscribed circle | 45 mm | |
| Maximum thickness | 15 mm | |
| X axis (In-feed) | ||
| Maximum travel | -10 ~ +115 mm | |
| Maximum rapid feed rate | 10 m/min | |
| Motor | AC servo motor | |
| Feed back scale | Absolute linear scale | |
| Y axis (Oscillation) | ||
| Maximum travel | -30 ~ +200 mm | |
| Maximum rapid feed rate | 10 m/min | |
| Motor | AC servo motor | |
| Feed back scale | Absolute linear scale | |
| B axis (Insert rotation) | ||
| Maximum rapid feed rate | 600°/s (100 min⁻¹) | |
| Motor | AC servo motor | |
| Feed back scale | ABS rotary encoder | |
| C axis (Swiveling table) | ||
| Maximum travel | -96° ~ +15° (A axis 0°) / -101° ~ (A axis -180°) | |
| Maximum rapid feed rate | 9,000°/min | |
| Motor | AC servo motor | |
| Feed back scale | ABS rotary encoder | |
| Spindle | ||
| Grinding wheel size | Outside diameter Ø350 mm | |
| Spindle rotation speed | 500 ~ 2,000 min⁻¹ | |
| Motor | 7.5 kW (3-phase induction motor) | |
| Tail stock | ||
| Maximum travel | 16 mm | |
| Maximum chuck pressure | 10 kN (Theoretical value at 7MPa) | |
| Dressing device | ||
| Diameter of dressing wheel | Outside diameter Ø125 mm | |
| Wheel rotation speed | 300 ~ 1,500 min⁻¹ | |
| Motor | AC servo motor | |
| Centering pin device | ||
| Automatic centering device | Exchanging system | |
| Control system | Back/forward, up/down automatic control | |
| Centering unit | ||
| No. of centering blocks | 1 pcs | |
| Motor | AC servo motor | |
| Measuring device | ||
| Measuring probe | Flat type carbide probe Ø7 | |
| Loading/unloading device | ||
| Control axis | Articulated 6 axes | |
| Robot hand | Loading hand, unloading hand, 1-set insert pusher | |
| Work stock | ||
| Pallet type | Standard pallet (240 × 300 mm) T-type pallet (190 × 370 mm) | |
| No. of pallets | 2 pallets | |
| Standard Accessories | ||
| Tool box, Spanner for exchange of dressing wheel, wrench for exchange of driving arbor, T-shape wrench (for exchange of grinding wheel) | ||
| OPTION | ||
| Y axis (Oscillation) scale | Absolute linear scale | |
| Thickness measuring device | Included | |
| AE Sensor | Included | |
| Manual Centering device | Back/forward, up/down manual adjustment system | |
| Drive system | Back/forward, up/down air cylinder | |
| No. of centering blocks | 1 pcs | |
| In-process cleaning device | Outside diameter Ø150 mm Wheel rotation speed: 300 ~ 1,500 min⁻¹ Motor: Brushless motor In-feed speed: 0 ~ 240 mm/min Motor for feeding: 5-phase stepper motor | |
| Washing device | Included | |
| Mist collector | Included | |
| Pallet changer | AC servo motor | |
| Workpiece lay-down pallet specification | Magnetic spec (cylinder type) Magnet & suction spec (vacuum suction type) Turning station | |
| Splash gun / Air gun | Included | |
| Grinding fluid supply device | Tank capacity 300 L Enable to install cuspon filter | |
| Oil grinding specification | Automatic fire extinguisher system Fire damper Coolant temperature controller Oil flow sensor | |
| Camera for lay-down pallet | Included | |
| APX Tool Lab license | Included | |
| Jigs Option | ||
| Grinding wheel | Included | |
| In-process cleaning wheel | Included | |
| Driving arbor | Included | |
| Clamping arbor | Included | |
| Centering block | Included | |
| Robot finger | Included | |
| Centering pin | Included | |
| Work guide | Included | |
| Pallet | Included | |
| Drive Source | ||
| Electric | AC200V (50/60Hz) | |
| Total electric capacity | 10 kVA | |
| Compressed air - Primary pressure | 0.35 MPa or more | |
| Air consumption | 450 NL/min | |
| Hydraulic unit - Maximum pressure | 7 MPa | |
| NC Standard Specification | ||
| NC Unit | FANUC Series 31i-MODEL B plus | |
| Control Axis | X axis (In-feed) Y axis (Oscillation) B axis (Insert rotation) C axis (Swiveling table) | |
| Maximum simultaneous control axis | 4 axes | |
| Machine Size | ||
| Dimensions (W×D×H) | 2,740 × 2,100 × 2,440 mm | |
| Machine weight | 6,000 kg | |
| Notes | ||
| This product may be regulated by the Foreign Exchange and Foreign Trade Control Law. Consult before exporting to a foreign country. Specifications may change without notice due to product improvements. | ||
