TRUMPF TruBend 5170 (B23) Press Brake –
Standard Equipment, Technical Features & Options |
| Equipment / Specification |
Technical Information |
| Machine Frame |
| Stable Machine Frame |
Heavy-duty machine body consisting of a welded machine table structure, two side racks and two parallel higher cross joints. |
| Total Bending Length |
The total bending length of the machine can be used without restrictions. |
| Frame Design |
Stable frame design ensures precise results at maximum load throughout the life of the machine. |
| Pressure Beam |
| Pressure Beam Construction |
High bending stability ensures accurate machining results. |
| Pressure Beam Guidance |
The beam is guided by double-sided and double-bearing rollers. |
| Roller Guidance |
Guidance in the Z direction stabilizes the pressure beams and avoids radial transfer of pressure forces to the cylinder seals. |
| Bending Accuracy |
High and constant bending accuracy is ensured by adjustable, hardened slats with the possibility of setting the 0 position. |
| Spherical Suspension of the Bending Beam |
| Connection |
Spherical connection between the beam and the cylinder. |
| Oblique Positioning |
Possibility of oblique positioning of the beam by approximately +/- 10 mm. |
| Beam Correction |
Oblique positioning allows correction of “funnels” and slight correction when bending long workpieces. |
| Cylinder Protection |
Spherical suspension avoids damage to the cylinder (oil leakage) caused by radial transfer of compressive forces when the bending beam is positioned diagonally. |
| Electro-Hydraulic Drive |
| Drive Type |
Electro-hydraulic drive with On-Demand-Servo-Drive and 4-cylinder technology. |
| Drive Characteristics |
Very quiet and energy-efficient electro-hydraulic drive. |
| Position Adjustment |
Effective thanks to two synchronized servo motors that only work during bending. |
| Axis Dynamics |
High speeds and axial accelerations for Y-axis fast gear, Y-axis return and Y-axis working gear enable high efficiency. |
| 4-Cylinder Technology |
Minimizes bending beam deformation and ensures workpiece accuracy. |
| Machine Space |
Flat design of the 4-cylinder technique increases the free space of the machine. |
| Y-Axis Measurement & Deflection Compensation |
| Y-Axis Measurement System |
Y-axis measurement system with dynamic deflection arrow compensation. |
| Positioning Accuracy |
High accuracy of beam positioning (Y-axis), ensured by precise measuring scales. |
| Frame Deflection Compensation |
Deformation (deflection arrow) occurring at maximum pressure is automatically measured and compensated. |
| Dynamic Compensation |
Deflection arrow compensation ensures precise machining results under a variety of loads. |
| Hydraulic System |
| Hydraulic Oil |
Hydraulic oil is supplied for lubrication for the entire life of the machine. |
| Oil Tank |
The machine comes with a full oil tank. |
| Oil Service Life |
High-quality oil has approximately a 10-year shelf/service life. Under normal conditions, an additional oil change is unnecessary. |
| Control Cabinet Cooling |
| Maximum Ambient Temperature |
Control cabinet cooling designed for ambient temperatures up to 40°C (104°F). |
| Cooling System |
Cooling device prevents overheating of control cabinets. |
| Air Conditioning |
Air conditioning of the control cabinets guarantees trouble-free machine operation in environments up to 40°C (104°F). |
| Manual Wedge Bombierung / Crowning |
| Crowning System |
Deflection arrow compensation of the bending beam and table ensures a constant bending angle during processing along the entire length. |
| Adjustment |
Manually adjustable deflection arrow compensation integrated into the table through a wedge system. |
| Wedge System |
Lower wedge integrated into the table and sliding upper wedge. |
| Compensation Value |
The compensation value is automatically calculated at the start and then manually corrected. |
| Accuracy |
Wedge crowning allows very precise positioning and uniform deviation of the deflection arrow compensation. |
| 2-Axis Rear Bumper System |
| Rear Bumper Axes |
X and R axes. |
| Control |
Numerically controlled X and R axes with freely programmable, stepless height and depth adjustment of the bumper fingers. |
| Positioning Accuracy |
Precise axis positioning achieves accurate bending lengths. |
| Manual Positioning |
Easy and safe manual movement of the bumper fingers in front of the bending line toward the Z-axis. |
| Axis Speed |
High speeds in these axes increase productivity. |
| X-Axis Drive |
X-axis drive runs through a diagonal rack and therefore significantly reduces noise. |
| Bumper Fingers |
| Quantity |
2 pieces. |
| Design |
Wear-resistant rear bumper fingers ensure a constant length on the side of the workpieces. |
| Adjustment |
Details can be based on the bumper in three different positions. |
| Handling |
Easy attachment of large details possible thanks to bumper finger pads. |
| Tool Clamping |
| Manual Attachment of Upper Tools |
Enables fast and precise automatic tool change vertically and horizontally; manual clamp, hardened, self-centering. |
| Upper Tool Positioning |
Tool attached by the head and shoulders can be conveniently positioned horizontally and vertically (Safety-Click) and swivelled up to 180°. |
| Hydraulic Lower Tool Clamping |
Single, hardened V-shaped dies are placed in special rails. |
| Lower Tool Mounting |
Hydraulic. |
| Lower Tool Design |
Hardened strip with piston caliper. Programmable positioning. |
| Moving Lower Tools – I-Axis |
| Pneumatic I-Axis |
The lower tool can be pneumatically moved in the X direction to two different positions. |
| Application |
Allows the use of special tools at the same bending station for processes such as folding or Z-bending without having to retool. |
| Controls – Touchpoint TruBend |
| Control System |
Touchpoint TruBend. |
| Technology |
Combines modern touch technology with industrial control to create a simple control concept. |
| Screen Position |
Screen position can be adjusted according to operator requirements. |
| Operation |
Intuitive tablet-like operation, possible while wearing gloves. |
| Visualization |
3D visualization. |
| TruTops Bend Integration |
Programs created with TruTops Bend can be easily started. |
| Display |
21.5-inch screen. |
| Integrated TRUMPF Technology Data |
| Technology Database |
The control calculates bending parameters based on TRUMPF technology data for standard tools and standard materials. |
| Custom Data |
Extension for customer materials and special tools can be implemented by the customer. |
| Control Arm & Connectivity |
| Height-Adjustable Swivel Arm |
The position of the control panel can be easily adjusted to the needs of the operator. |
| Mains / Network Connection |
Can be connected to the customer’s network (Internet); the machine control can be connected. |
| Online Teleservice |
Allows connection to TRUMPF service for quick response to events and reduced machine downtime. Password protection ensures data security. A broadband connection is essential. |
| Ergonomics & Operation |
| Foot Button |
Allows emergency stop, beam lifting and emergency shutdown. |
| Communication Rail |
Allows installation of an ACB bending angle measurement sensor, Mobile Control, Mobile Control Pro and Magic Shoe options. |
| MobileControl |
Freely movable control unit on the communication rail. Includes buttons for the control panel and switching of the machine control system, allowing the operator to control the machine regardless of position. |
| Security & Safety |
| Standard Safety Installations |
Safety doors secured by emergency disconnection with emergency shutdown button, protective grilles, automatic rear protective coatings and CE certificate. |
| Side Door Windows |
Glass in the side doors with electronic supervision allows the operator to avoid entering the side working area of the press. |
| Side Door Storage |
Glass side doors without a tilting area allow pallets or tools to be stored directly next to the machine. |
| Rear Lift-Up Door |
Rear rolling door is lifted by electric drives and provides easy access to the machine. |
| Services |
| Services Included / Available |
Installation, commissioning and instruction. |
| CNC Crowning |
| CNC Bending Compensation (Bombierung CNC) |
Programmable CNC crowning, especially useful for long bending edges and frequent workpiece changes, providing perfect repeatability. |
| 4-Axis Rear Bumper System |
| Rear Bumper Axes |
X, R, Z1 and Z2. |
| Control |
Numerical control allowing asymmetrical finger positioning during bending with two rear bumpers. |
| Replaceable Bumper Finger |
1,000 mm replaceable bumper finger. |
| Quantity |
2 pieces for 2- and 4-axis rear bumper systems. |
| Working Area Extension |
Increases the X-axis working area by 1,000 mm. |
| Hydraulic Upper Tool Clamping |
| Upper Tool Clamping |
Self-centering, hydraulic and hardened upper tool clamping for quick reinforcement. |
| Segment Replacement |
Allows easy and quick replacement of individual tool segments. |
| Lower Tool Holder Travel – I-Axis |
| CNC-Controlled I-Axis |
Optional pneumatic movement of the lower tool holder (I-axis), which is a standard equipment, numerically controlled. |
| Electric I-Axis |
Electrically driven I-axis creates the possibility of freely positioning the I-axis. |
| TCB – Thickness Controlled Bending |
| TCB System |
When the upper tool contacts the sheet, the wall thickness is automatically detected, resulting in recalculation of the immersion depth. |
| Benefits |
Maximum performance degradation, recalculation and reduced need for reprogramming are avoided. A high-quality bending angle is achieved regardless of the thickness of the workpiece sheet. |
| Work Area Lighting |
| Front Work Area Lighting |
Provides good illumination of the work area in front of the machine. |
| Rear Work Area Lighting |
Provides good illumination of the inner bending area to accurately position the workpiece. Supports bumper lighting in low-light conditions. |
| Program Loading |
| 2D Code Reader |
System that reads a barcode / 2D code in order to quickly load the program for a given bending process. |
| Material Handling |
| Overlay Console with Plastic Bases |
Material-handling console helpful for bending large and bulky parts; can be positioned horizontally and vertically. |
| Maximum Console Load |
44 lb |
20 kg |
| BendGuard Safety System |
| Safety System |
BendGuard safety system with Block-Laser; optoelectronic safety device for fast and safe bending. |
| Maximum Y-Axis Speed |
Approx. 8.66 in/s |
220 mm/s |
| Operating Conditions |
Maximum Y-axis speed is unlimited when operating the machine with a foot switch, including protection in the side and rear doors. |
| Training |
| Machine Operation Course |
Extension of instruction covering operation and machine operation, exercises on the machine, duration of 3 working days for 2 people; location: Buyer’s registered office. |
| Transport |
| Transport & Insurance |
Transport and insurance to Buyer |
| Offer Note |
| Illustrations |
The photos presented in the offer are for illustrative purposes only. The actual product may differ from the pattern shown. |
