Quintus Technologies AVURE (ASEA) QRL-63 Fluid Cell Forming Deep Drawing Cavity Forming Hydroform Press 6610 Ton
| Technical Specification | Metric | Imperial |
|---|---|---|
| GENERAL MACHINE INFORMATION | ||
| Manufacturer | Quintus Technologies AVURE (ASEA) | Quintus Technologies AVURE (ASEA) |
| Model | QRL-63 | QRL-63 |
| Reference Number | P5206-10130 | P5206-10130 |
| Serial Number | L4689.1000-1 | L4689.1000-1 |
| Machine Type | Fluid Cell Forming Press / Hydroforming Press | Fluid Cell Forming Press / Hydroforming Press |
| Application | Cavity Die Forming / Male Die Forming / Hydroforming | Cavity Die Forming / Male Die Forming / Hydroforming |
| Fluid Form Units Included | 2 Units | 2 Units |
| 1st FLUID FORM UNIT | ||
| Fluid Form Unit Diameter | Ø 1,120 mm | Ø 44.09 in |
| Maximum Blank Diameter | 1,100 mm | 42.9 in |
| Maximum Draw Depth | 315 mm | 12.3 in |
| Maximum Forming Pressure | 63 MPa | 9,100 psi |
| Press Tonnage | Approx. 6,000 metric tonnes | 6,610 US tons |
| Nominal Diameter | 1,120 mm | 43.7 in |
| Tool Holder | Included | Included |
| Installation Status | Fluid Form Unit Located on Press | Fluid Form Unit Located on Press |
| 2nd FLUID FORM UNIT | ||
| Fluid Form Unit Diameter | Ø 1,120 mm | Ø 44.09 in |
| Maximum Blank Diameter | 710 mm | 26.9 in |
| Maximum Draw Depth | 315 mm | 12.3 in |
| Maximum Forming Pressure | 160 MPa | 23,200 psi |
| Press Tonnage | Approx. 6,287 metric tonnes | 6,930 US tons |
| Nominal Diameter | 710 mm | 27.7 in |
| Tool Holder | Included | Included |
| Storage Status | 2nd Fluid Form Unit and Tool Holder in Storage | 2nd Fluid Form Unit and Tool Holder in Storage |
| HYDROFORMING OPERATING SYSTEM | ||
| Operating Sequence | Automatic Hydroforming Sequence | Automatic Hydroforming Sequence |
| Automatic Mode | Fast – Medium – Slow Speed | Fast – Medium – Slow Speed |
| Inch / Manual Mode | Fast – Medium – Slow Speed | Fast – Medium – Slow Speed |
| Service Mode | Included | Included |
| PRESS CONTROL PANEL | ||
| Pressure Gauge | Included | Included |
| Pressure Set Dial | Included | Included |
| Pressure Display | Included | Included |
| Calibration Button | Included | Included |
| Ready Auto Button | Included | Included |
| Ready Inch Button | Included | Included |
| Control Mode Switch | Inch / Auto | Inch / Auto |
| Speed Switch | Slow / Medium / Fast | Slow / Medium / Fast |
| Automatic Mode Button | Automatic Mode Switch | Automatic Mode Switch |
| Inch Mode Controls | Table In/Out, Press Up, Ejection Up/Down | Table In/Out, Press Up, Ejection Up/Down |
| OPERATOR MOBILE CONTROL STATION | ||
| Mobile Tool Table | 1 Unit | 1 Unit |
| Operator Mobile Control Station | 1 Unit | 1 Unit |
| Cycle Start Control | Dual-Hand Cycle Start Push Buttons | Dual-Hand Cycle Start Push Buttons |
| Start / Stop Controls | Start / Stop Buttons | Start / Stop Buttons |
| Emergency Stop | Emergency Stop Button | Emergency Stop Button |
| MAIN ELECTRICAL CONTROL CABINET | ||
| CRT Display | Press Functions Display | Press Functions Display |
| Circuit Breaker | Included | Included |
| Hydraulic Pump Motor Starters | Included | Included |
| Relays | Included | Included |
| Contactors | Included | Included |
| Fault Signal System | Included | Included |
| Indication Signal Indicators | Included | Included |
| Annunciator Panels | Included | Included |
| Cycle Counter & Timers | Included | Included |
| Press Command | Function Push Buttons | Function Push Buttons |
| Pump Motor Controls | Start / Stop Buttons | Start / Stop Buttons |
| Press Operation Selector Switches | Included | Included |
| Emergency Stop | Emergency Stop Button | Emergency Stop Button |
| MOTOR DRIVE SYSTEM | ||
| Main Hydraulic Pump Motor | Approx. 108 kW | 146 HP |
| Mobile Table Pump Motor | Approx. 13 kW | 17 HP |
| Filter & Coolant Pump | Approx. 3.5 kW | 4.7 HP |
| ADDITIONAL EQUIPMENT & DOCUMENTATION | ||
| Electrical Control Cabinet | 1 Unit | 1 Unit |
| Disconnect Switch | 1 Unit | 1 Unit |
| Operation & Parts Manuals | Included | Included |
| PC Program | Included | Included |
| Cylinder & Ram Assembly | Included | Included |
| Fluid Cell & Tool Holder Lifting Fixture | Included | Included |
| Tool Holder Mounting | Tool Holder Mounted on Wagon | Tool Holder Mounted on Wagon |
ASEA QUINTUS Cavity Die Forming Press – Technical Data & Performance
| Technical Specification | Metric | Imperial |
|---|---|---|
| GENERAL INFORMATION | ||
| Manufacturer | ASEA Metallurgy | ASEA Metallurgy |
| Machine Type | QUINTUS Cavity Die Forming Press | QUINTUS Cavity Die Forming Press |
| Application | Cavity Die Forming / Fluid Cell Forming / Hydroforming | Cavity Die Forming / Fluid Cell Forming / Hydroforming |
| Document Reference | L 4689.1000 / XH 500 102E-RX | L 4689.1000 / XH 500 102E-RX |
| Document Reference / Date | HED/BHF 85-20 | HED/BHF 85-20 |
| ASSEMBLED PRESS – DIMENSIONS & CAPACITY | ||
| Total Height | 8,400 mm | 327.6 in |
| Total Width | 4,900 mm | 191.1 in |
| Total Depth | 5,340 mm | 160.2 in |
| Total Press Weight | 105,000 kg | 231,420 lbs |
| Total Press Weight Includes | One Fluid Form Unit, One Tool Holder, Mobile Table and Tool Track | |
| Maximum Transport Weight – Complete Frame | 50,900 kg | 111,980 lbs |
| Height Above Floor | 7,220 mm | 281.6 in |
| Nominal Press Force | 63 MN | 14.2 × 106 lbf |
| PRESS FRAME | ||
| Press Frame Height | 6,287 mm | 245.2 in |
| Press Frame Width | 2,625 mm | 102.4 in |
| Press Frame Depth | 840 mm | 32.8 in |
| Daylight Width | 1,900 mm | 74.1 in |
| Daylight Height / Column Length | 3,675 mm | 143.3 in |
| Press Frame Net Weight | 50,900 kg | 111,980 lbs |
| CYLINDER & RAM ASSEMBLY | ||
| Height – Retracted | 1,500 mm + 300 mm Return Cylinder | 58.5 in + 11.7 in Return Cylinder |
| Cylinder & Ram Width | 1,860 mm | 72.5 in |
| Maximum Hydraulic Pressure | 32 MPa | 4,641 psi |
| Maximum Force | 63 MN | 14.2 × 106 lbf |
| Stroke | 620 mm | 24.2 in |
| Cylinder Weight – Excluding Ram | 5,700 kg | 12,568 lbs |
| Guide Wheel Device Weight | 370 kg | 816 lbs |
| Total Cylinder & Ram Assembly Weight | 31,300 kg | 69,016 lbs |
| Total Assembly Weight Includes | Return Cylinders and Guide Wheel Device | |
| FLUID FORM UNIT – Ø 1,120 mm | ||
| Nominal Diameter | 1,120 mm | 43.7 in |
| Outer Diameter – Cylinder | 1,469 mm | 57.3 in |
| Outer Diameter – Piston Fastener | 1,760 mm | 68.6 in |
| Height – Unloaded | 1,000 mm | 39 in |
| Total Weight | 8,500 kg | 18,743 lbs |
| Oil Volume | 410 L | 108 US gal. |
| Oil Type | Castor Oil 1172-1011-106 | Castor Oil 1172-1011-106 |
| Maximum Recommended Blank Diameter | 1,100 mm | 42.9 in |
| Maximum Draw Depth | 315 mm | 12.3 in |
| Maximum Forming Pressure at 63 MN | 63 MPa | 9,100 psi |
| FLUID FORM UNIT – Ø 710 mm | ||
| Nominal Diameter | 710 mm | 27.7 in |
| Outer Diameter – Cylinder | 1,115 mm | 43.5 in |
| Outer Diameter – Piston Fastener | 1,100 × 1,100 mm | 42.9 × 42.9 in |
| Height – Unloaded | 1,000 mm | 39 in |
| Total Weight | 4,800 kg | 10,584 lbs |
| Oil Volume | 150 L | 39.6 US gal. |
| Oil Type | Castor Oil 1172-1011-106 | Castor Oil 1172-1011-106 |
| Maximum Recommended Blank Diameter | 690 mm | 26.9 in |
| Maximum Draw Depth | 315 mm | 12.3 in |
| Maximum Forming Pressure at 63 MN | 160 MPa | 23,200 psi |
| ELECTRICAL & HYDRAULIC SYSTEM | ||
| Total Installed Power | 119.5 kW | Approx. 160 HP |
| Maximum Press Force | 63 MN | 14.2 × 106 lbf |
| Number of Electric Motors | 3 | 3 |
| Number of Hydraulic Pumps | 6 | 6 |
| Main Power Supply | 460 V / 60 Hz | 460 V / 60 Hz |
| CONTROL VOLTAGES | ||
| Relays / Contactors Control Voltage | 110 V / 60 Hz | 110 V / 60 Hz |
| Solenoid Control Voltage | 24 V DC | 24 V DC |
| MAIN HYDRAULIC OIL SYSTEM | ||
| Approximate Hydraulic Oil Volume | 3,200 L | 845 US gal. |
| Hydraulic Oil Type | HLP 32 | HLP 32 |
Avure Quintus QRL-63 Fluid Cell Forming Press – Cavity Die & Deep Drawing Forming Press
| Technical Specification | Metric | Imperial |
|---|---|---|
| GENERAL MACHINE INFORMATION | ||
| Manufacturer | Avure Quintus | Avure Quintus |
| Model | QRL-63 | QRL-63 |
| Machine Type | Fluid Cell Forming Press | Fluid Cell Forming Press |
| Application | Cavity Die Forming / Deep Drawing / Hydroforming | Cavity Die Forming / Deep Drawing / Hydroforming |
| Serial Number | L4689.1000-1 | L4689.1000-1 |
| Condition | Used | Used |
| Number of Fluid Form Units | 2 Units | 2 Units |
| 1st FLUID FORM UNIT | ||
| Fluid Form Unit Diameter | Ø 1,120 mm | Ø 44.09 in |
| Maximum Blank Diameter | 1,100 mm | 42.9 in |
| Maximum Draw Depth | 315 mm | 12.3 in |
| Maximum Forming Pressure | 63 MPa | 9,100 psi |
| Press Tonnage | Approx. 5,996 metric tonnes-force | 6,610 US tons-force |
| Nominal Diameter | 1,120 mm | 43.7 in |
| Outer Diameter – Cylinder | 1,469 mm | 57.3 in |
| Outer Diameter – Piston Fastener | 1,760 mm | 68.6 in |
| Height – Unloaded | 1,000 mm | 39 in |
| Total Weight | 8,500 kg | 18,743 lbs |
| Oil Volume | Approx. 409 L | 108 US gal. |
| 2nd FLUID FORM UNIT | ||
| Fluid Form Unit | Ø 710 mm Nominal Diameter | Ø 27.7 in Nominal Diameter |
| Maximum Blank Diameter | 710 mm | 26.9 in |
| Maximum Draw Depth | 315 mm | 12.3 in |
| Maximum Forming Pressure | 160 MPa | 23,200 psi |
| Press Tonnage | Approx. 6,286 metric tonnes-force | 6,930 US tons-force |
| Nominal Diameter | 710 mm | 27.7 in |
| Outer Diameter – Cylinder | 1,115 mm | 43.5 in |
| Outer Diameter – Piston Fastener | 1,100 × 1,100 mm | 42.9 × 42.9 in |
| Height – Unloaded | 1,000 mm | 39 in |
| Total Weight | 4,800 kg | 10,584 lbs |
| Oil Volume | Approx. 150 L | 39.6 US gal. |
| Fluid Form Unit Oil Type | Castor Oil 1172-1011-106 | Castor Oil 1172-1011-106 |
| AUTO MODE – HYDROFORMING SEQUENCE | ||
| Automatic Operating Sequence | Mobile Table Into Press (Fast & Slow) → Press Advance → Press Speed → Inching Speed → Hold Time → Decompression → Return → Mobile Table to Charging Station (Table Out Fast & Slow) |
|
| Fast Speed – Advance | 144 mm/s | 5.67 in/s |
| Fast Speed – Press Speed | 2.7 mm/s | 0.106 in/s |
| Fast Speed – Inching Speed | 0.14 mm/s | 0.0055 in/s |
| Fast Speed – Return | 144 mm/s | 5.67 in/s |
| Medium Speed – Advance | 44 mm/s | 1.73 in/s |
| Medium Speed – Press Speed | 1.05 mm/s | 0.0413 in/s |
| Medium Speed – Inching Speed | 0.14 mm/s | 0.0055 in/s |
| Medium Speed – Return | 92 mm/s | 3.62 in/s |
| Slow Speed – Advance | 5.6 mm/s | 0.220 in/s |
| Slow Speed – Press Speed | 0.14 mm/s | 0.0055 in/s |
| Slow Speed – Return | 11.77 mm/s | 0.463 in/s |
| INCH MODE | ||
| Inch Mode Sequence | Mobile Table Into Press (Fast & Slow) → Press Advance / Return → Mobile Table to Charging Station (Table Out Fast / Slow) → Ejector Cylinder Up / Down |
|
| Fast – Advance | 144 mm/s | 5.67 in/s |
| Fast – Press Speed | 2.7 mm/s | 0.106 in/s |
| Fast – Inching Speed | 0.14 mm/s | 0.0055 in/s |
| Fast – Return | 144 mm/s | 5.67 in/s |
| Medium – Advance | 44 mm/s | 1.73 in/s |
| Medium – Press Speed | 1.05 mm/s | 0.0413 in/s |
| Medium – Inching Speed | 0.14 mm/s | 0.0055 in/s |
| Medium – Return | 92 mm/s | 3.62 in/s |
| Slow – Advance | 5.6 mm/s | 0.220 in/s |
| Slow – Press Speed | 0.14 mm/s | 0.0055 in/s |
| Slow – Return | 11.77 mm/s | 0.463 in/s |
| SERVICE MODE | ||
| Service Mode Sequence | Mobile Table Into Press (Slow) → Press Advance / Return → Mobile Table to Charging Station (Table Out Slow) → Ejector Cylinder Up / Down |
|
| Fast – Advance | 144 mm/s | 5.67 in/s |
| Fast – Press Speed | 2.7 mm/s | 0.106 in/s |
| Fast – Inching Speed | 0.14 mm/s | 0.0055 in/s |
| Fast – Return | 144 mm/s | 5.67 in/s |
| MAIN ELECTRICAL CONTROL CABINET | ||
| Main Control Equipment | CRT, Circuit Breaker, Relays, Contactors, Fault Signal System, Indication Signal Indicators, Annunciator Panels, Cycle Counter and Timers, Press Command Function Push Buttons, Pump Motor Start / Stop Buttons, Press Operation Selector Switches and Emergency Stop Button |
|
| OPERATOR MOBILE CONTROL STATION | ||
| Mobile Control Station | Dual-Hand Cycle Start Push Buttons, Start / Stop Buttons and Emergency Stop Button | |
| PRESS-MOUNTED PRESSURE CONTROL PANEL | ||
| Pressure Controls | Pressure Gauge, Pressure Set Dial, Pressure Display, Calibration Button, Ready Auto Button and Ready Inch Button |
|
| Control Mode Switch | Inch / Auto | Inch / Auto |
| Speed Switch | Slow / Medium / Fast | Slow / Medium / Fast |
| Auto Mode Control | Table Not Out and ON Switch | Table Not Out and ON Switch |
| Inch Mode Controls | Table In / Out, Press Up, Ejection Up / Down Switch | |
| Emergency Stop | Emergency Stop Button | Emergency Stop Button |
| EQUIPPED WITH | ||
| Mobile Tool Table | 1 Unit | 1 Unit |
| Operator Mobile Control Station | 1 Unit | 1 Unit |
| Operation & Parts Manuals | Included | Included |
| PC Program | Included | Included |
| Disconnect Switch | 1 Unit | 1 Unit |
| Factory Safety Guards | Complete Factory Safety Guards | Complete Factory Safety Guards |
| MOTOR DRIVE & ELECTRICAL SUPPLY | ||
| Electrical Supply | 460 V / 3 Phase | 460 V / 3 Phase |
| Main Hydraulic Pump Motor | 108 kW | 146 HP |
| Mobile Table Pump Motor | 13 kW | 17 HP |
| Filter & Coolant Pump Motor | 3.5 kW | 4.7 HP |
| MACHINE DIMENSIONS & INSTALLATION | ||
| Height Above Ground | 7,150.1 mm | 281.6 in |
| Installation Depth Below Ground | 939.8 mm | 37 in |
| Overall Height | 8,407.4 mm | 331 in |
| Overall Front-to-Back Dimension | 5,207 mm | 205 in |
| Frame Dimension | 2,623.82 mm | 103.3 in |
| Left-to-Right Dimension with Catwalk | 4,876.8 mm | 192 in |
| MACHINE WEIGHTS | ||
| Press Weight | Approx. 109,996 kg | 242,500 lbs |
| Tool Table Weight | Approx. 10,024 kg | 22,100 lbs |
