PRAWEMA SYNCHROFINE 205 HSD A-W Gear Honing Machine – Year 2022

Part Diameter 20-150 mm
Maximum Face Width 70 mm
Part Weight 20 kg
Number of Teeth 6-150
Module 1-5 mm

Maximum Workpiece Diameter 5.9″
Maximum Tool Width 2.8″
Maximum Honing Wheel Diameter 10.6″

Workpiece Spindle Maximum Speed 6000 1/min
Workpiece Spindle Installed Power Approx. 25 kW
Tool OD of Honing Wheel 270 mm
Widths of Honing Wheel 20-70 mm
Honing Wheel Material Ceramics

Tool Spindle Maximum Speed 2000 1/min
Tool Spindle Installed Power Approx. 25 kW
Total Connected Load Approx. 70 kVA
Total Weight Approx. 11 Ton
Bosch Rexroth MTX Control CML 85

Longitudinal Slide Z Axis Linear Drive
Longitudinal Slide Z Axis Drive Torque 3,700 Nm
Longitudinal Slide Z Axis Infeed Speed 60 m/min
Longitudinal Slide Z Axis Theoretical Infeed 200 m/min
Longitudinal Slide Z Axis Drive Length Maximum 400 mm

Cross Slide X Axis Linear Drive
Cross Slide X Axis Drive Momentum 2,150 Nm
Cross Slide X Axis Infeed Speed 60 m/min
Cross Slide X Axis Theoretical Infeed 200 m/min
Cross Slide X Axis Drive Length Maximum 1050 mm

Swiveling Axis W Axis AC Servo Drive 10,000 1/min
Swiveling Axis W Axis Setable Gear Transmission i=5000:1
Swiveling Axis W Axis Swiveling Angle -90 Degrees to +16 Degrees

Workpiece Spindle C Axis Direct Drive Maximum RPM 7,000 1/min
Workpiece Spindle C Axis Drive Power 30 kW
Workpiece Spindle C Axis Drive Torque 112 Nm

Tool Spindle B Axis Direct Drive Hollow Spindle Drive Maximum RPM 2000 1/min
Tool Spindle B Axis Drive Power 30 kW
Tool Spindle B Axis Drive Torque 150 Nm

Automatic Central Lubrication System
Machine Guard
Indramat MTX and Sercos CNC Control
Tool Dressing Automatic Dressing Cycle of the Dressing Master and Honing Wheel
Tip Diameter by Diamond Coated Dressing Roll
Electronic Indexing Unit
Operator and Maintenance Manual
All Electrical Drawings
PLC Language in English
Software and Hardware for Remote Diagnosis
High Precision Control of the Stock Allowance Material
Manual Loading on Spindle for Prototypes
Software for Infeed Optimized Cycle Type Reduction Adaptive Honing
Software for Vario Speed Dressing
Software for Calibration of Master Gears
Software for Timing Gears Including Additional Sensor for the Hole of 4 mm
Software for Shortening of Workpiece Change Over Time
Clamping Cylinder
Rittal Cooling Unit
Lighting for Working Area
Installation of Vibration Detecting Sensors
Coolant Unit
Electrostatic Oil Mist Exhauster IFS with Rigid Piping
Internal Automation
Pallet Ring Conveyor System FlexLink L Form Shape
Parallel Double Gripper
Pick and Placer Between Pallet Conveyor and Internal Loader
Extended Loading Length of the Pick and Placer