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PRAWEMA SYNCHROFINE 205 HSD A-W Gear Honing Machine – Year 2019

PRAWEMA SYNCHROFINE 205 HSD A-W Gear Honing Machine – Year 2019

Description:
Machine:
The machine works with the 2 flank process or with the 1 flank contact process for gear hard finishing of external gearings. Machine will be foreseen with an additional FES-filte unit for 1 machine and a pallet conveyor for the automation.

Process results:
Gear hard finishing including correction of the geometrical parameters like lead, profile and pitch with simultaneous result of a constant over-ball-dimension and an exceptional good surface structure and roughness, including the option for honing timing gears.

Equipped With:

-Automatic Central Lubrication System
-Machine Guard
-Indramat – MTX and Sercos CNC Control
-The standard machine is equipped with CNC-control make Indramat – MTX and SERCOS-interface
-Tool Dressing (Automatic dressing cycle of the dressing master and honing wheel tip diameter by a diamond coated dressing roll. The dressing cycle of workpieces can be pre-selected)
-Electronic Indexing Unit
-Operator and Maintenance Manual
-All Electrical Drawings
-PLC Language in English
-Software and Hardware for Remote Diagnosis
-High Precision Control of the Stock Allowance Material
-Manual Loading on Spindle for Prototypes
-Software for Infeed Optimized Cycle Type Reduction (Adaptive Honing)
-Software for Vario Speed Dressing
-Software for Calibration of Master Gears
-Software for Timing Gears (including additional sensor for the hole of 4mm)
-Software for Shortening of Workpiece Change-Over Time
-Clamping Cylinder
-RITTAL Cooling Unit
-Lighting for Working Area
-Installation of Vibration Detecting Sensors
-Coolant Unit
-Electrostatic Oil Mist Exhauster IFS With Rigid Piping
-Internal Automation
-Pallet Ring Conveyor System FlexLink (L-form shape see approved layout)
-Parallel – Double Gripper
-Pick and Placer Between Pallet Conveyor and Internal Loader
-Extended Loading Length of the Pick and Placer

Specifications:

Maximum Workpiece Diiameter 150 mm
Module 5
Maximum Tool Width 70 mm
Maximum Honing Wheel Diameter 270 mm
Control Manufacturer Other
Control CNC (Bosch Rexroth)
Weight 11 ton
Gear Profile-1
Gear Profile-2
Gear Profile-3

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