| Specification |
Metric |
Imperial |
| GENERAL MACHINE INFORMATION |
| Manufacturer |
Mägerle |
| Model / Type |
MFP-51-50.65.65 |
| Machine Type |
5-Axis CNC Grinding Center with Integrated Tool Changer |
| AXIS TRAVELS & FEED SPEEDS |
| X-Axis Longitudinal Travel |
500 mm |
19.69 in |
| X-Axis Travel Speed |
Up to 50 m/min |
Up to 164 ft/min |
| X-Axis Guideways |
Preloaded Monorail Roller Guideways |
| X-Axis Measurement System |
Absolute Linear Measurement System with Glass Scale |
| Z-Axis Transverse Travel |
650 mm |
25.59 in |
| Z-Axis Travel Speed |
Up to 30 m/min |
Up to 98.43 ft/min |
| Z-Axis Guideways |
Preloaded Monorail Roller Guideways |
| Z-Axis Measurement System |
Absolute Linear Measurement System with Glass Scale |
| Y-Axis Vertical Travel |
650 mm |
25.59 in |
| Y-Axis Travel Speed |
Up to 30 m/min |
Up to 98.43 ft/min |
| Y-Axis Guideways |
Preloaded Hydrostatic Wrap-Around Guideways |
| Y-Axis Measurement System |
Absolute Linear Measurement System with Glass Scale |
| 2-AXIS NC TABLE & WORKHOLDING |
| NC Table |
FIBRO 2-Axis NC Table with Counter Bearing |
| NC Table Type |
NC 1.02 and NC 0.02 |
| NC Table Control |
Integrated into Machine Control |
| Chuck Preparation |
Prepared for Clamping Chuck |
| Workholding Chuck |
EROWA Universal Power Chuck UPC 320 |
| Alignment Pallet |
EROWA Alignment Pallet UPC 320 |
| Workpiece Pallet |
EROWA Pallet UPC 320 |
| AUTOMATIC TOOL CHANGER |
| Tool Magazine Capacity |
68 Positions |
| Magazine Type |
Automatic Portal-Type Tool Magazine |
| Loading Station |
Electromechanically Interlocked Manual Loading Station with Inspection Window |
| Supported Tools |
Grinding Wheels, Dressing Rolls, Milling / Drilling Tools and Measuring Probes |
| Maximum Grinding Wheel Diameter |
300 mm |
11.81 in |
| Maximum Dressing Roll Diameter |
130 mm |
5.12 in |
| Maximum Grinding Wheel / Dressing Roll Width |
60 mm |
2.36 in |
| Maximum Tool Length |
250 mm |
9.84 in |
| Tool Taper |
HSK-B 80 |
| MEASURING & CALIBRATION SYSTEM |
| Measuring Probe |
Renishaw RMP60 |
| Probe Transmission |
Radio Transmission |
| Probe Taper |
HSK-B 80 |
| Calibration Device |
Spherical Calibration Device with Automatic Protective Cap |
| Calibration System |
Installed in Working Area, Including Siemens Measuring Cycles |
| Display Resolution |
0.1 µm |
0.00000394 in |
| Laser Measurement |
Laser Measurement Including Spindle Pitch Error Compensation of Geometrical Axes According to ISO 230-2 |
| CNC CONTROL |
| CNC Control |
Siemens Sinumerik 840D Solution Line |
| CNC NCU |
NCU 7×0.3 |
| Maximum Supported Axes / Spindles |
Up to 31 |
| Maximum Channels |
10 Channels |
| Interfaces |
3 × Ethernet 10/100/1000 Mbit/s (RJ45), 2 × DP, 1 × PN, 2 × USB 2.0 |
| Handwheel |
Siemens HT2 Handwheel with Display |
| C.O.R.E.™ CONTROL SYSTEM |
| Operating System |
UNITED GRINDING Group C.O.R.E.™ OS |
| Industrial PC |
C.O.R.E.™ IPC |
| IPC Operating System |
Windows 10 IoT Enterprise |
| User Interface |
C.O.R.E.™ HMI |
| Control Panel |
C.O.R.E.™ PANEL |
| Display |
24-Inch Full HD Multi-Touch Display with Gesture Control |
| Integrated Features |
Electronic Key System, Proximity Sensor, HD Front Camera, Override Switch with Integrated Cycle Start Button |
| E-Key Roles |
Green: Operator / Yellow: Setup / Blue: Maintenance / Red: Operator+ |
| GRINDING SPINDLE |
| Main Spindle Drive |
50 kW S1 @ 2,300 rpm |
Approx. 67 HP S1 @ 2,300 rpm |
| Maximum Spindle Power |
87 kW S6-40% |
Approx. 117 HP S6-40% |
| Maximum Spindle Speed |
12,000 rpm |
| Spindle Cooling |
Liquid Cooled |
| Spindle Bearings |
Precision Spindle Bearings |
| Grinding Spindle Taper |
HSK-B 80 |
| DRESSING SYSTEM |
| Dressing System |
Automatic Overhead Dressing System Integrated into Grinding Head |
| Dressing Roll Taper |
HSK-B 80 |
| Dressing Roll Drive |
Servo Drive |
| Dressing Roll Measuring System |
Absolute Encoder |
| Maximum Dressing Roll Speed |
6,000 rpm, Clockwise or Counter-Clockwise |
| Maximum Dressing Roll Diameter |
130 mm |
5.12 in |
| Maximum Dressing Roll Length |
60 mm |
2.36 in |
| GRINDING WHEEL HOLDERS |
| Standard Grinding Wheel Flange |
12 Pieces |
| Grinding Wheel Diameter |
300 mm |
11.81 in |
| Grinding Wheel Width |
60 mm |
2.36 in |
| Grinding Wheel Bore |
76.2 mm |
3.00 in |
| Grinding Wheel Taper |
HSK-B 80 |
| Distance Ring Set |
2.5 / 5 / 7.5 / 10 / 20 / 30 / 45 mm |
0.10 / 0.20 / 0.30 / 0.39 / 0.79 / 1.18 / 1.77 in |
| Roll Arbor Quantity |
12 Pieces |
| Roll Arbor Shaft Diameter |
52 mm |
2.05 in |
| COOLANT SUPPLY & PROCESS MONITORING |
| Coolant Nozzle |
Standard 2-Axis Coolant Nozzle, Automatically Compensated in X and Y Axes |
| Coolant Nozzle Width |
60 mm |
2.36 in |
| Coolant Gun |
Included with Hose |
| Process Monitoring |
Coolant Flow Rate, Temperature and Pressure Monitoring Integrated into Siemens Control |
| Coolant Pressure Monitoring |
Up to 25 bar |
Up to 363 psi |
| Data Recording |
NC-Based Recording of Coolant Flow, Temperature, Pressure and Spindle Load into Log File |
| COOLANT FILTRATION SYSTEM |
| Filtration System |
Vacuum Filter VL 1500/6000 DOS – Endless Belt |
| Maximum Filter Capacity |
700 l/min |
Approx. 185 US gal/min |
| Clean Coolant Tank Capacity |
6,000 liters |
Approx. 1,585 US gal |
| Filtration Equipment |
Lifting Pump, Sedimentation Carriage, Electrical Control Cabinet and Cellulose Dispensing System |
| Flushing Pump |
100 l/min @ 2.2 bar – 1.5 kW |
26.4 US gal/min @ 31.9 psi – Approx. 2 HP |
| Dressing Coolant Pump |
100 l/min @ 8 bar – 3 kW |
26.4 US gal/min @ 116 psi – Approx. 4 HP |
| Grinding Coolant Pump |
380 l/min @ 19 bar – 18.5 kW |
100.4 US gal/min @ 276 psi – Approx. 24.8 HP |
| Refrigeration Unit |
GAMMA 52 Immersion-Type Refrigeration Unit, Air Cooled |
| Chiller Capacity |
42.3 kW @ 20°C |
Approx. 144,300 BTU/h @ 68°F |
| Maximum Ambient Temperature |
42°C |
107.6°F |
| Second Cooling Cycle |
20 l/min @ 2.5 bar |
5.28 US gal/min @ 36.3 psi |
| Jet Mix |
Mixing Device for Preparing Homogeneous Cutting-Fluid Emulsions |
| AUXILIARY EQUIPMENT |
| Hydrostatic / Hydraulic Unit |
Combination Unit |
| Central Lubrication |
Included |
| Integrated Cooling Unit |
1-Cycle Air-Cooled Compressor Cooling Unit |
| Cooling Capacity |
6.8 kW |
Approx. 23,200 BTU/h |
| Oil Mist / Emulsion Separator |
SARA UC1 Self-Contained X-Cyclone Separation System |
| Separator Air Volume |
200–1,000 m³/h |
Approx. 118–589 CFM |
| Separator Power |
0.50 kW |
Approx. 0.67 HP |
| MACHINE ENCLOSURE & SAFETY |
| Splash Guard |
Completely Closed Large Cabin |
| Working Area Lighting |
LED Machine Light |
| Machine Door |
Automatic Door Drive |
| Coolant Lifting Tank |
Integrated with Lifting Pump and Level Switches |
| Side Window |
Right-Side Window |
| Emergency Retract System |
Programmable Escape Path in Case of Power Loss |
| Automatic Machine Shutdown |
Automatic Shutdown After End of Cycle |
| Machine Status Signal Post |
Red: Malfunction / Green: Automatic / Yellow: Machine Stop |
| MACHINING SOFTWARE & CYCLES |
| Standard Machining Cycles |
Dressing, Grinding, Reciprocating Grinding, Handwheel Superimposition and Miscellaneous Machine Cycles |
| 5-Axis Machining Cycles |
Linear and Radial Grinding Cycles for Turbine Vanes and Blades |
| Milling / Drilling Cycles |
Siemens Milling and Drilling Cycles |
| Grinding Corrections |
Grinding Path-Specific Corrections |
| ELECTRICAL SPECIFICATIONS |
| Voltage |
400 V (Mains Variation ±10%) |
| Frequency |
50 Hz |
| Electrical Network |
TN Network with Earthed Center |
| Electrical Cabinet Cooling |
Air-Cooled Cooling Unit |
| Electrical Cabinet Lighting |
Included with Integrated Socket Outlet |
| DOCUMENTATION & ADDITIONAL EQUIPMENT |
| Documentation Language |
English |
| Printed Documentation |
2 Sets |
| Documentation Included |
User’s Manual, Safety Instructions, Operating Documentation, Electrical Documentation and Technical Documentation |
| Electronic Documentation |
User’s Manual, Safety & Operating Instructions, Electrical, Technical, User and Supplier Documentation |
| Tool Set |
Allen & Torx Keys, Steel & Rubber Mallet, Screwdriver Set, Torque Wrench 8–40 Nm, Open-End Wrenches and Other Tools |
| Spare / Wearing Parts Kit |
MFP 51 Spare and Wearing Parts Kit Included |
| Remote Digital Solution |
UNITED GRINDING Digital Solutions™ – Remote Mobile |
