| Technical Specification | HABRAMA PPSM 2200 | HABRAMA PPSM 3200 | HABRAMA PPSM 4200 | HABRAMA PPSM 10200 |
|---|---|---|---|---|
| Working Area | ||||
| X-Axis Lengthwise | 2,200 mm | 3,200 mm | 4,200 mm | 10,200 mm |
| Y-Axis Crosswise | 500 mm | |||
| Z-Axis Vertical | 410 mm | |||
| C-Axis | +30° / -30° | |||
| B-Axis (Option) | +20° / -20° | |||
| U-Axis | 105 mm | |||
| W-Axis (Balancing System) | 125 mm | |||
| B2-Axis (Option) | +20° / -20° | |||
| Machine Table | ||||
| Dimensions Corresponding with Clamping Surface | 390 × 3,750 mm | 390 × 4,750 mm | 390 × 5,750 mm | 390 × 11,750 mm |
| Maximum Load | 4,000 kg | 6,000 kg | 8,000 kg | 20,000 kg |
| T-Sections | 4 Pieces | |||
| T-Section Distance | 90 mm | |||
| T-Section Width | 18 H7 mm | |||
| X-Axis Lengthwise | ||||
| Speed | 21 m/min | |||
| Incremental Length Measuring System | Direct Positioning Accuracy ±0.002 mm | |||
| Y-Axis Crosswise | ||||
| Speed | 10 m/min | |||
| Incremental Length Measuring System | Direct Positioning Accuracy ±0.002 mm | |||
| Z-Axis Vertical | ||||
| Speed | 6 m/min | |||
| Incremental Length Measuring System | Direct Positioning Accuracy ±0.002 mm | |||
| C-Axis | ||||
| Speed | 2 1/min | |||
| Absolute Shaft Encoder | Direct Positioning Accuracy ±0.003° | |||
| B-Axis (Option) | ||||
| Speed | 6 1/min | |||
| Absolute Shaft Encoder | Direct Positioning Accuracy ±0.003° | |||
| U-Axis | ||||
| Speed | 4 m/min | |||
| Incremental Length Measuring System | Direct Positioning Accuracy ±0.002 mm | |||
| W-Axis | ||||
| Speed | 4 m/min | |||
| Incremental Length Measuring System | Direct Positioning Accuracy ±0.002 mm | |||
| B2-Axis (Option) | ||||
| Speed | 6 1/min | |||
| Absolute Shaft Encoder | Direct Positioning Accuracy ±0.003° | |||
| Grinding Head | ||||
| Power Consumption | 45 kW (S6 at 40%) | |||
| Speed Range | Max. 4,000 1/min | |||
| Grinding Wheel Adapter | 100 mm H5 | |||
| Cutting Speed, Programmable | Constant 10–80 m/s | |||
| Grinding Wheel | Vitrified or Resin-Bonded Grinding Wheel | |||
| Grinding Wheel Width, Max. | 101 mm | |||
| Grinding Wheel Diameter | Min. 210 mm – Max. 400 mm | |||
| Hole Diameter of Grinding Wheel | 152.4 mm (6 inch) | |||
| Grinding Area | Up to Module 22, Special Profiles Freely Programmable | |||
| Cooling Unit | ||||
| Cooling Unit | Approx. 4,000 l with Integrated Deep-Bed Filter | |||
| Machine | ||||
| Extraction of Emulsion Mist | 2 × 1,800 m³/h | |||
| CNC Control | Siemens 840D sl | |||
| Drives | Siemens | |||
| Total Connected Load | 100 kVA | |||
| Machine Weight | 20,000 kg | 22,000 kg | 24,000 kg | 36,000 kg |
| Options | ||||
| Clamping Devices | 3 Clamping Devices (Magnetic, Magnetic with Additional Hydraulic Clamping, Hybrid) | |||
| Automatic Sliding Doors | Optional | |||
| B-Axis | Servomotor Controlled | |||
| Cooling Unit | 34 kW Cooling Unit for a Constant Cooling Agent Temperature / Machine Temperature | |||
| Cooling Agent Supply | Automatic Adjustment of Cooling Agent Supply | |||
| Partition | Separation into Two Working Areas / Electrical | |||
| Fleece Separator | Optional | |||
| Hydraulic Clamping Nut | Optional | |||
| HABRAMA PPSM 2200 CNC High Precision Profile Grinding Machine – Year 2009 | ||
|---|---|---|
| Specification | Imperial | Metric |
| General Information | ||
| Manufacturer | HABRAMA | HABRAMA |
| Model | PPSM 2200 | PPSM 2200 |
| Year of Manufacture | 2009 | 2009 |
| Machine Type | CNC High Precision Profile Grinding Machine | CNC High Precision Profile Grinding Machine |
| Condition | Ready for Operation (Used) | Ready for Operation (Used) |
| Number of Axes | 5 Axes | 5 Axes |
| CNC Control | ||
| Controller Manufacturer | SIEMENS | SIEMENS |
| Controller Model | 840D SL Sinumerik | 840D SL Sinumerik |
| Working Area & Linear Travels | ||
| X-Axis Travel | 98.43 in | 2,500 mm |
| Y-Axis Travel | 19.69 in | 500 mm |
| Z-Axis Travel | 16.14 in | 410 mm |
| U-Axis Travel | 4.13 in | 105 mm |
| W-Axis Travel / Balancing System | 4.92 in | 125 mm |
| Maximum Product Length | 204.72 in / 17.06 ft | 5,200 mm |
| Rotary Axes | ||
| C-Axis Range | +30° / -30° | +30° / -30° |
| B-Axis Range | +20° / -20° | +20° / -20° |
| B2-Axis Range | +20° / -20° | +20° / -20° |
| Machine Table | ||
| Workbench / Clamping Surface | 15.35 × 147.64 in | 390 × 3,750 mm |
| Maximum Table Load | Approx. 8,818 lb | 4,000 kg |
| Feed Speeds | ||
| X-Axis Feed Speed | Approx. 826.77 in/min | 21 m/min |
| Y-Axis Feed Speed | Approx. 393.70 in/min | 10 m/min |
| Z-Axis Feed Speed | Approx. 236.22 in/min | 6 m/min |
| C-Axis Speed | 2 1/min | 2 1/min |
| B-Axis Speed | 6 1/min | 6 1/min |
| U-Axis Feed Speed | Approx. 157.48 in/min | 4 m/min |
| W-Axis Feed Speed | Approx. 157.48 in/min | 4 m/min |
| B2-Axis Speed | 6 1/min | 6 1/min |
| Grinding Head | ||
| Grinding Head Drive Power | Approx. 60.3 HP | 45 kW |
| Maximum Spindle Speed | 4,000 RPM | 4,000 RPM |
| Grinding Wheel Adapter / Mount | 3.94 in H5 | 100 mm H5 |
| Programmable Constant Cutting Speed | Approx. 1,969–15,748 ft/min | 10–80 m/s |
| Grinding Wheel Type | Vitrified (Ceramic) or Resin-Bonded | Vitrified (Ceramic) or Resin-Bonded |
| Maximum Grinding Wheel Width | 3.98 in | 101 mm |
| Grinding Wheel Diameter | 8.27–15.75 in | 210–400 mm |
| Grinding Wheel Bore | 6 in | 152.4 mm |
| Grinding Range | Up to Module 22; Special / Custom Profiles Freely Programmable | |
| Electrical Data | ||
| Total Connected Load / Power Consumption | 100 kVA | 100 kVA |
| Machine Dimensions & Weight | ||
| Total Height | 102.36 in / 8.53 ft | 2,600 mm |
| Overall Machine Weight | Approx. 44,092 lb / 22.05 US tons | 20,000 kg / 20 t |
| Coolant System | ||
| Coolant Capacity | Approx. 1,057 US gal | Approx. 4,000 liters |
| Coolant Filtration | Integrated Deep-Bed Filter | Integrated Deep-Bed Filter |
| Additional Equipment | ||
| Workholding / Clamping | Hybrid Clamping Device / Plates | Hybrid Clamping Device / Plates |
| Coolant System | Approx. 1,057 US gal with Integrated Deep-Bed Filter | Approx. 4,000 L with Integrated Deep-Bed Filter |
| Machine Description | ||
| Application | High-precision CNC profile grinding machine designed for complex grinding applications and freely programmable special profiles. | |
| Machine Configuration | 5-axis configuration with SIEMENS 840D SL Sinumerik CNC control, high-power 45 kW grinding head and heavy-duty worktable with a maximum load capacity of 4,000 kg. | |