Avoid Costly Mistakes: Professional Tips for Purchasing a Pre-Owned / Second-Hand / used Johnford BMC 110 CNC Horizontal Boring Machine?
Here are professional tips, based on industry best practices and what is known about the Johnford BMC-110 and similar large horizontal boring mills, to help you avoid costly mistakes when buying a used one. I’ll cover what to check, important red flags, questions to ask, and how to properly assess total cost.
What Is the Johnford BMC-110 — Key Specs & Baseline Expectations
Before inspection, know what a properly spec’d BMC-110 should be. That gives you benchmarks to spot under-performance, wear, or misrepresentation. Some standard specs from Johnford’s data:
| Spec | Typical Value for BMC-110 |
|---|---|
| Table size | ~ 1,400 × 1,600 mm (≈ 55″ × 63″) |
| Table load capacity | ~ 2,000 kg (≈ 26,400 lb) |
| X / Y / Z travels | ~ 2,000 / 1,800 / 1,600 mm (≈ 78.7″ × 70.9″ × 63″) |
| Spindle bar diameter | ~ 110 mm (≈ 4.3″) |
| Spindle speed | Up to ~ 3000 RPM depending on configuration (often 2-step gearbox) |
| Spindle taper and type | Often CAT-50 (or equivalent) with provisions for through-spindle coolant, gearbox cooling, chip conveyor, etc. |
| Control system | Many units have Fanuc (for example 31iM-B in one listing) with linear scales, B-axis rotary tables, ATC, etc. |
These baseline specs help you spot deviations: e.g. if a machine claims BMC-110 but has mismatched travels, weaker spindle, missing gearbox, omitted accessories.
What to Check / Inspect — Mechanical, Electrical, and Performance
When you go see a used BMC-110 (or evaluate remotely via photos, videos, data), try to assess all of these areas. The ones below are where many used machines have hidden wear or costly faults.
| System / Area | What to Inspect / Test | Why It Matters / What To Look For |
|---|---|---|
| Table & Table Movement (X / Y axes & Table Load) | • Check table flatness over its full surface. Use precision straight edges or a surface plate + gauge. • Check table ways / slide rails for wear, scoring, rust, pitting. • Move the table full travel, both unloaded and with typical load you expect to use; check for binding, stutter, backlash. • Inspect table drive motors, gearboxes, lubrication systems. • Check mechanical integrity of table support, anchoring to base. | The table is under large loads; wear leads to inaccuracy, vibration, difficulty in achieving position; repairing or re-machining large tables is very expensive. |
| Spindle & Gearbox | • Measure spindle run-out (radial and axial) at the nose, with test bars. • Listen for bearing noise at various RPMs (idle, moderate, max). • Check for leakage of lubrication, overheating of spindle, condition of seals/mounts. • If there is a gearbox (2-speed etc.), verify that it shifts cleanly, without play, no slipping, correct engagements. • Through-spindle coolant (TSC) condition: check seals, flow, pressure under load (if applicable). • Inspect spindle taper surface for damage (nicks, wear) where tools or boring bars mount. | The spindle is central to the machine’s capability. Expensive to rebuild bearings, repair or replace gearbox. If TSC is faulty, many hole or boring operations suffer. Tool fit & run-out affect precision heavily. |
| Guideways, Ball Screws, Linear Scales (if equipped) | • X, Y, Z axis movement feel: smoothness, no jerks, no sticking points. • Check for backlash in each axis. • Inspect guideway surfaces, slide covers, lubricant feeds. • If linear scales are fitted, check their calibration / read-out accuracy, look for damage or wear / dust contamination. • Inspect ball screws or lead screws for wear, play, damage. | Wear here leads to loss of position accuracy and repeatability. Ball screws or guide components are costly. Straightness / squareness drift is costly. Linear scales, if present, are valuable and often omitted or damaged in used units. |
| Control, Drive & CNC Systems | • What CNC model is installed: is it original, upgraded, or custom replaced? Are all modules working (display, input units, backup, fans, connectors)? • Electrical cabinet: cleanliness, wiring condition, signs of overheating, rust or water ingress. • Control memory / backups: are there copies of parameters, programs? Are batteries healthy (if control needs parameter battery)? • Safety systems: e-stop, light curtains / doors, guard interlocks. • Coolant control, spindle cooling system, gear-box cooling, hydraulic / pneumatic auxiliary systems: are pumps, hoses, seals good? • Are there software patches or vendor updates; is there support / spare part availability for this control? | Faults here can render the machine unusable or require very expensive rewiring or component replacements. Parameter loss, display failures also cause extended downtime. Without proper safety systems, regulatory compliance may be an issue. |
| Accessories / Tooling / Auxiliary Features | • Is ATC (automatic tool changer) present, and does it work reliably (loading / unloading / storage)? • B-axis rotary table, if equipped: check indexing accuracy, torque, backlash. • Chip conveyors, coolant tanks and filtration, chip removal, guarding, mist / splash guards. • Fixtures, vises, boring heads, adapters: condition and alignment. • Manuals, schematics, parts list: are these included or available? • Any peripheral components like pallet changers, auxiliary hydraulic units, tool presetter etc. | Missing or worn accessories can significantly increase cost post-purchase. Sometimes parts from accessory systems are neglected and require repair – which may be expensive or obsolete. Manuals/documentation help future servicing. |
| Accuracy / Alignment / Test Cut | • Do test cutting normally required workpiece shapes. Measure accuracy: flatness, perpendicularity, hole alignment, run-out. • Check alignment of spindle face and table centerline. • Run the machine under sustained operations to see if any drift occurs (thermal drift). • Measure B-axis rotation (if present) indexing error. • Machine the same location repeatedly (repeatability test) to see if tolerances are held. | Even machines that appear good visually may lose tolerances when warmed up or under load. Especially for horizontal boring, alignment is key. If repeatability is poor, production yield suffers. |
| Wear, History, Environment | • Ask for operating hours / cycles, what types of materials and load levels have been used (light vs heavy cuts, intermittent vs continuous operation). • Maintenance history: spindle rebuilds, gearbox maintenance, guide-way scrapping/regrinding, calibration checks. • Exposure to harsh environment: coolant type used, chip control, whether machine was cleaned and protected or left with chips / coolant overnight etc. • Evidence of neglect: rust, corrosion under covers, dried lubrication, leaks (oil, hydraulic fluid). • Condition of base / foundation: is the machine level, anchored properly; has it been moved / dropped / suffered vibration or impact? | Machines of this size accumulate wear; past neglect multiplies repair costs. Environmental damage often hidden under covers or in components (electrical / lubrication / base). |
| Structural & Physical Integrity | • Inspect casting / column / base for cracks, distortions. • Table flatness (as above), but also for warping or damage on the surface/fence or t-slots. • Spindle nose and head geometry: check for sag or misalignment. • Guards, panels, covers: condition, fit, integrity. • Floor anchor points, any movement or shift in structure. | Structural issues degrade precision, increase vibration, reduce tool life. Repairing or replacing major structural components is very expensive. |
| Utilities & Logistics | • Power requirements: voltage, phases, amperage. Ensure your facility can supply adequate stable power. • Cooling / HVAC: does the machine require high power cooling of spindle or gearbox; are those systems present and working? • Foundations / floor: the BMC-110 is very heavy; floor must support weight; anchoring / leveling is key. • Transport / rigging: moving a large machine like this costs non-trivial amounts, and disassembly / reinstallation may be needed. • Noise / exhaust / coolant disposal etc: environmental / safety compliance. | Underestimating infrastructure or installation costs leads to surprises. Improper installation or leveling leads to misalignments and wear. Utility mismatches can require costly retrofits. |
Red Flags & Deal-Breakers
Here are issues that often turn a “seemingly good bargain” into an expensive liability:
- Excessive spindle run-out or vibration — especially at higher RPMs. May indicate worn bearings, misalignment, overtightening, or damage.
- Severe wear or damage to guideways / table slide surfaces — scoring, pitting, rust; once severe, expensive to repair, sometimes require scraping or replacement.
- Gearbox issues — slipping between speeds, noisy shifts, inability to hold the load, clutch wear.
- Electrical control issues — missing modules, intermittent faults, displays that flicker or drop; poor wiring; evidence of water/coolant ingress.
- Missing accessories or tooling that are critical to desired operation (e.g. B-axis table, ATC, coolant-through-spindle). Without these, machine may not meet your actual production needs.
- Poor or no maintenance history — a lack of documented service, lubrication, spindle rebuilds, cleanliness, makes risk high.
- Distorted or damaged structure — cracked casting, warped table, bent spindle head or overhangs. Hard to correct.
- Poor environmental conditions — machine stored or used in high humidity, dusty/corrosive environments; coolant acid or bad coolant maintenance; chips left accumulating. These degrade electrical, mechanical, lubrication systems.
- Unbalanced or heavy table loads not supported by specification (e.g. someone regularly using weights beyond what the table/base is rated) → causes wear.
- Obsolete control or lacking support for parts — if control is very old, or uses proprietary components no longer made, parts may be hard/expensive to find.
Questions to Ask the Seller
Make sure to ask these to get a proper picture and uncover hidden costs. Good questions often lead to better negotiation or decision.
- What year is the machine, and what is the cumulative operating hours or cycles (especially under load)?
- What type of materials and load levels has it handled (light finish work vs heavy boring / interrupted cuts)?
- What maintenance has been performed (spindle rebuilds, gearbox service, guide way scraping or regrinding, calibration tests)? Do you have records/manual receipts?
- Has the control system been upgraded? What model is the CNC control; is it fully functional (display, backups, firmware)?
- Are the spindle bearings serviceable; have they been replaced; is there history of overheating or spindle problems?
- Is the ATC, B-axis table, coolant-through-spindle, chip conveyor, guarding etc included and in working condition? Which accessories are missing or degraded?
- What is the condition of electrical cabinet; have there been any power surges, water intrusion, burnt components?
- What environment was the machine used in: shop conditions, cleanliness, exposure to coolant mist / dust, daily usage schedule?
- Can you see the machine operate under full working load; can I get test cuts to verify positional accuracy, run-out, repeatability, thermal drift?
- What is included in the sale: manuals, parts lists, tooling, fixtures. Are spare parts available (spindle, gearbox, guides, electrical bits)?
Evaluating Price vs. True Cost & Negotiation Tips
After inspection, assess whether the asking price is reasonable given what you’ll need to invest to make the machine fully productive. Here’s how:
- Estimate cost of repairs / refurbishment you identified (bearings, guideways, spindle components, control fixes, accessory replacement).
- Factor in cost of missing tooling / accessories. If important items (e.g. B-axis table, ATC, coolant-through-spindle) are missing or non-functional, add those costs.
- Include transport, rigging, installation, alignment, foundation costs. These machines are large, so moving & setting up properly is expensive.
- Estimate cost of bringing electrical, cooling, environmental systems up to spec (power, ventilation, coolant systems).
- Add downtime / commissioning time—testing, calibration, break-in runs.
- Research the cost & availability of relevant spare parts (spindle bearings, control modules, guideway parts). If parts are imported or long-lead, that adds risk.
- Use discovered defects or upcoming maintenance as leverage to negotiate price down. If run-out is high, guideways worn, any expensive part is near end of life, ask for discount accordingly.






