Intermac Vertmax 2.2 Glass Machine – Year 2019

Description

Intermac Vertmax 2.2 Glass Machine – Year 2019
CNC VERTICAL MACHINING for Glass
IDEAL FOR MACHINING MONOLITHIC, LAMINATED AND LOW-E GLASS.

Length x width x height : 150000.0 × 2500.0 × 3000.0
Weight : 6000 kg

ntermac vertmax 2.2 glass machine

Perfect condition, only used 2 days a week

Works until the end of December 2023, can be sold with a dedicated washing machine (2,200 mm) with low-emission brushes (+ EUR 9,000)

automatic water leveling and a custom automatic cleaning/water refill system come with the washing machine.

Manufacturer Catalogue Information about Intermac Vertmax Series Machines :

 

THE MARKET DEMANDS
the ability to machine sheets of glass vertically, in an increasingly flexible and dynamic manner, ensuring maximum productivity and safety: ma- chines capable of working intensively through multiple shifts, guaranteeing high standards of precision and finish quality.
INTERMAC RESPONDS
with a complete technological solution that al- lows operators to perform all the machining operations needed to create a product, without having to worry about preparing the work table or think about the size of the piece to be pro- duced. Vertmax is the range of vertical machin- ing centres based on the revolutionary concept of the movement of the work piece: ideal both for batch-one production and large-scale manu- facturing, it also enables less experienced oper- ators to start producing immediately.

VERTMAX
MAXIMUM ERGONOMICS AND OPTIMISED SPACE THANKS
TO THE VERTICAL POSITION OF THE GLASS
ALL MACHINING OPERATIONS IN A SINGLE MACHINE
TOOLING TIMES REDUCED TO ZERO THANKS TO THE AUTOMATIC CONFIGURATION OF THE SUCTION CUPS WHICH HOLD THE GLASS IN PLACE EXTENSIVE SCOPE FOR MACHINING SHEETS OF BOTH SMALL
AND LARGE DIMENSIONS
MAXIMUM FLEXIBILITY THANKS TO FULLY-AUTOMATED MACHINING AND TOOL SETTING
IDEAL FOR MACHINING MONOLITHIC, LAMINATED AND LOW-E GLASS.

ALL MACHINING OPERATIONS IN A SINGLE MACHINE
Vertmax is the perfect solution for the “just in time” creation of doors, shower cubicles, display cases, cupboard doors, furnishing items, household appliances, windows for industrial vehicles, and structural facades.

1 BORE IN A MAXIMUM OF 30”
Boring with two heads.

Grinding and polishing.
Depending on the configuration required, Vertmax can easily perform boring, countersinking and milling operations on the sheet of glass, or, with the complete version of the machine, can also carry out grinding and polishing operations on the edge of the sheet.

GLASS PILOT SYSTEM (PILOT SYSTEM)
Innovative Intermac technology minimises vibrations and maintains perfect tool centring during machining operations on the edge of glass panels, even when far away from the suction cup area, ensuring unprecedented polishing quality in vertical ma- chining operations. Thanks to the C axis, glass with complex outer radiuses can also be machined.

VERTICAL EVOLUTION
The automatic setting of the work table and the rapid tooling
speed make Vertmax an ideal solution for a host of applications, ensuring that it is always ready for both large batches and batch-one manufacturing.
Vertmax is the innovative solution based on a revolutionary vertical work piece handling concept. The innovative patented system with
4 fully-independent suction cup carriages, each of which is equipped with 3 suction cups, enables the automatic configuration of the position of the suction cups on the work piece, in accordance with the shapes to be created, with work table setting times reduced to zero.

TOOLING TIMES REDUCED TO ZERO
Vertmax allows operators to perform all the machining operations necessary to create a product without having to worry about preparing the work table, or think about the machining operations necessary in order to produce the final product.

Patented system with
4 fully-independent suction cup carriages, each with 3 suction cups, guaranteeing maximum production flexibility
and quality thanks to the optimised vacuum hold on the entire surface to be machined.

The motorised roller system allows the glass to be loaded at any point, so that the machine can begin to work completely automatically.

The patented dynamic repositioning system for the suction cup carriages is designed to process a piece without ever leaving it halfway between one suction cup carriage position and the next.

The independent carriage system guarantees unparalleled machining quality.
The dynamic repositioning of the suction cups allows for:
increased final piece productivity
machining of unstable glass sheets which could otherwise not be processed using traditional vertical machines
increased final machining precision.

UNPARALLELED QUALITY AND RELIABILITY
The Vertmax range is fitted with spindles manufactured by HSD – a world leader in its sector. They guarantee optimum power, compact dimensions, extremely high finishing standards and maximum reliability.

DPC (patented) – Controlled loss distributor
A patented system that ensures excellent reliability and a long lifespan, thanks to the innovative seal system with no mechan- ical contact.
Glycol-based cooling systems with a closed circuit that guar- antees constant results over time and resistance to the maxi- mum machining stress levels.
1. High-temperature fluid
(cooling system with heat exchanger).
2. Low-temperature fluid

UP TO 37 TOOLS IN A READY-TO-USE MACHINE
Standard set-up with 16-position tool warehouse, consisting of: 8 front + 8 rear positions away from water jets and machining waste.

The machine can be equipped with a rotary magazine with 6 or 8 positions, fully protected from any possible machining residue.
The rear rollers ensure that the glass support surface is per- fectly aligned with the suction cups, ensuring unprecedented edge machining precision even on tall sheets of glass.
The front contrast rollers, which can be automatically activat- ed during milling operations, ensure that the glass remains stable during machining, minimising the potential formation of splinters.

MAXIMUM PRODUCTIVITY
Thanks to the tandem machining process, work pieces can be loaded and unloaded while the machine is operating, thus increasing productivity. The maximum panel size permitted for tandem machining is 2100 mm.

INTEGRATED EFFICIENCY
V-Loader is the automatic loader designed to remove glass sheets from the pallet, depositing these on the roller bed. Both practical and intelligent, the V-Loader can be seamless integrated into the production process
in a glassworks facility, for the perfect combination of quality, productivity and flexibility, with maximum efficiency guaranteed.

Up to 4 pick-ups per minute
It allows operators to feed sheets into a vertical machine or even to interlock two machines so that they function simultaneously at either end, enabling a pick-up rate of up to 4 sheets per minute.

The loading device is designed to be in- tegrated with Intermac machines from the Vertmax range, or paired with verti- cal machines for insulated glazing pro- duction lines.