FICEP 1224D H-Beam Drilling Machine – Year 1998

Description

FICEP 1224D – Year 1998
H-Beam Drilling Machine

Drilling Ø	40 mm
Type	CNC
CNC	MItrol
Table length	28000 mm
Table width	1500 mm
FICEP 1224D	H-Beam Drilling Machine
Power	82 kW
Year : 1998
Length x width x height	30000.0 × 3000.0 × 3000.0
Weight	8000 kg

H-beam drilling machine
• FICEP (Italy)
• Model 1224D
• suitable for (Drilling)
 600×1200 H-section,
 U section,
 Angles,
 Flats
 Square Tube
• Drill Head – 3
• Vertical Head drill stroke- 1200mm
• Horizontal Drill stroke – 600mm
• Spindle Speed – 180-1500 RPM
• Machine weight 8 Tons.
• CNC controller,
• Sawing capacity – 1250X450mm
• Original operator manual, Electrical, Mechanical manual available

• • MAIN CAPACITIES AND SPECIFICATIONS

• • • Type of sections that can be processed

Double T Beams (welded and/or fabricated) having the following characteristics:

web height

flanges height

U channels

flanges height

Angles

Flats

Square tubes

Rectangular tubes

min. 80 mm.

max. 1220 mm.

min. 42 mm.

max. 600 mm.

min. 80 mm

max. 1220 mm.

min. 45 mm.

max. 300 mm.

min. 80x80x8 mm. max. 300x300x50 mm.

min. 100 mm.

max. 1220 mm.

min. 80×80 mm. max. 600×600 mm.

min. 80×40 mm. max. 1200×600 mm.

Range of section lengths that can be processed min. 2500 mm.

Entry side max. 20000 mm. Exit side max. 16000 mm.

Positioning weight

Linear weight of the section to be handled Carriage speed

max. 8000 kg

max.   375  kg/m

max.   40 m/min.

Note. The physical and dimensional characteristics of the structural steel sections are set forth by UNI STANDARDS; this does also apply to rolling and distortion tolerances.

• • • Working Units

No. of drill heads	3
– two horizontal Drill Heads with single spindle
– one vertical Drill Head with single spindle
– no. of tool change devices	3
Max. drilling diameter – with tapered adaptor No.4	40	mm.
Max. thickness that can be drilled	75	mm.
Spindle rotation motor per head (a.c.)	11	kW
Spindle R.P.M. (with continuous adjustment by program)

RPM 180 – 1500

Positioning stroke to suit the gauge line :

• vertical drilling unit
• horizontal drilling units

TOOL CHANGE

• number of tools change devices

• number of tools to be changed

• adaptor size

20 to 1200 mm.

10 to 600 mm.

n° 3

n° 8

ISO 45

• • • Marking Unit

36 characters marking unit to mark (one bar at a time) the bottom half flanges of I-beams and the flanges of the U-beams (flanges downward).

Main technical features

. size of the marking character mm 20 x 12 x 30 size of marking letter/number mm 16 x 8

The marking cycle is CNC automatically controlled by merely programming the coordinates of the first character to be marked.

The marking unit has a capacity of 60 kN and it is suitable to mark one character at a time CNC selected.

The marking unit is traverse positioned by means of a 12 positions hydraulic cylinder which is suitable to mark 12 characters without moving the carriage.

The marking counterpoint has to be adjusted at the most suitable distance from the section depending on the flange section thickness. The above counterpoint is automatically retracted at the pincher passage.

• • • SAWING MACHINE

Main specificafions of the sawing machine Model SGD 1245 for sections cold sawing :

• • • • sawing capacity

sawing speed

. main motor power

• • • • mitering

1250 x 450 mm

16/32 m/min. 22/44 m/min.

6.5/8.5 kW

+/-45°

For further technical information, please refer to the attached saw instruction manual.

• • • CNC controlled axes

Axes are CNC controlled.

Total No. of axes that can be positioned:

• • • • carriage
      • Right Hand horizontal Drill Head positioning
      • Right Hand horizontal Drill Head feed rate
      • Left Hand horizontal Drill Head positioning
      • Left Hand horizontal Drill Head feed rate
      • Vertical Drill Head positioning
      • Vertical Drill Head feed rate

• • • Auxiliary axes
      • Right Hand Drill Head Tool Magazine position
      • Left Hand Drill Head Tool Magazine position
      • Vertical Drill Head Tool Magazine position
      • Saw mitering
      • Marking disc rotation

7

X axis Y axis A axis Z axis B axis V axis C axis

TA axis TB axis TC axis R axis

ADM axis

• • • Axis stroke
      • carriage
      • R.H. horizontal Drill Head
      • L.H. horizontal Drill Head
      • Vertical Drill Head
      • Saw mitering

• • • Maximum positioning speed

• • • • carriage
      • R.H. horizontal Drill Head
      • L.H. horizontal Drill Head
      • Vertical Drill Head

X axis  0   to   20000 Y axis + 10 to  + 600 Z axis + 10 to  + 600 V axis  +20  to  + 1200

R axis      +45° to -45°

X axis 40 m/min.

Y axis 10 m/min.

Z axis 10 m/min.

V axis 10 m/min.

• • • Minimum programmable increment

• • • • X axis +/- 0,1 mm

• • • • Y axis +/- 0,1 mm

• • • • A axis +/- 0,1 mm

• • • • Z axis +/- 0,1 mm

• • • • B axis +/- 0,1 mm

– V axis +/- 0,1

• • • • C axis +/- 0,1 mm

Positioning accuracy (*)

• • • • within holes of the same group (pattern) +/- 0,5 mm.

within groups of holes positioned at L

distance ( L measured in metres) +/- 0,5+(Lx0,06)

(*) The above accuracies do only apply to correctly adjusted machines fitted with sharp and correctly mounted tools

• • Systems

Hydraulic Power Unit System

• hydraulic power unit system

• power unit motor

• variable delivery pump

• working pressure

• power unit reservoir capacity

• preheating system

• air/oil heat exchanger

• • Marking Unit Hydraulic System

• • Saw Hydraulic System

DES 24839

4 kW

36 litres/min.

50 bar

95 litres

DES 23789

DES 24064

• • Pneumatic System

working pressure

min. 5 bar

max. 6 bar

Connection specifications

shop supply line – min. cable dia.

FRL connection – min. cable dia.

3/4 gas

1/2 gas

NOTE: For more detailed information see Pneumatic System Diagram

DES 23900

• • Useful data:

Type of normally used oil

Oil quantity required to fill the circuitry System working pressure

HYDRUS 32

120 litres

50 bar

• • ELECTRIC SYSTEM

Main A.C. supply line

type voltage cycles

total power installed approx.

– connection specifications No. and type of wires

three phase

415 volts */- 10%

50 Hz

82 kW

three + ground

Privileged supply line for the heating / cooling system and the electric cabinet lighting :

type

voltage

+ ground

– connection specifications No. and type of wires

single-phase

220 volts +/- 10%

1 kW

two + ground

max. section for connection to terminals 2,5 mm

N.B. For more detailed information, please refer to: Wiring diagram