Monforts RNC 500 Duo Turn CNC Turning Center C + Y Axis with Samsys Multi 3000 Bar Loader – Year 2005

Monforts RNC 500 Duo Turn CNC Turning Center C + Y Axis – Year 2005
with Samsys Multi 3000 Bar Loader

Specification Metric Imperial
Manufacturer Monforts
Model RNC 500 Duo Turn
Machine Number 538/04
Year of Construction 2005
Condition Ready for Operation (Used) – Fully Functional
Turning Diameter over Cross Slide 300 mm 11.81 in
Swing Diameter over Bed 440 mm 17.32 in
Turning Length 600 mm 23.62 in
Spindle Bore 52 mm 2.05 in
Spindle Speed Range 50 – 4,000 rpm
Maximum Torque 240 Nm 177 ft-lbs
Quill Stroke 90 mm 3.54 in
Machine Weight 7,000 kg 15,432 lbs
Control System
Fanuc 18i-TB CNC Control
Machine Features & Equipment
12 Driven Tool Stations with VDI 40 Tool Holders
Hydrostatic Round Guideway
FAPT Programming System
Main Spindle and Sub Spindle
C-Axis
Y-Axis
Chip Conveyor
Coolant System with Flatbed Filter
Parts Catcher with Transfer Device
Ejector in Sub Spindle
Short Bar Loader – Samsys Multi 3000
Reduction Tubes
Rinsing Gun
Documentation / Manuals Included
Additional Information
Well-maintained machine, available for inspection under power.

MONFORTS CNC Control System – MCS F (Version 18IT)

Control System
Processor 32-bit processor with 32-bit bus
Control Loops 2 axes and 1 spindle (expandable to 8 axes and 2 spindles)
Programmable Adaptation Integrated, freely programmable control adaptation
Operating Components
Display 10.4” high-resolution color screen with tool path visualization (with or without machine movement)
Menu System Softkey menu selection
Diagnostics Service diagnostics included
Panel Integrated machine control and manual operation panel
Standard CNC Features
Program Memory Approx. 128 KB
Program Capacity Max. 63 programs
Tool Data Memory 64 tool data memories (separate for length and wear)
Programming Simultaneous programming during machining
Tool Radius Compensation Included
Threading & Cycles Thread and machining cycles (fixed cycles)
Macro Programming Custom macro with 100 variables, arithmetic and trigonometric functions
Program Editing Copying and merging of programs and program parts
Thread Cutting Capacity Up to 500 mm/rev
Feed per Revolution Up to 500 mm/rev
Input Resolution 0.001 mm
Spindle Speed Direct programmable
Speed & Rapid Override Included
Constant Surface Speed With speed limitation
Zero Offsets 8 offsets (1 general, 1 additive, 6 programmable)
Radius Programming Direct radius input
Spindle Positioning C-axis capable
Tool Length Measurement Manual touch-off
Data Backup Battery backup for 6 months
RS Interface RS232C-V24
Ethernet 10 Mbit/s in control cabinet

MONFORTS DuoTurn – Technical Specifications

Working Area
Swing Over Bed 440 mm
Swing Over Slide 300 mm
Turning Length 600 mm
Spindle
Front Bearing Diameter 110 mm
Spindle Nose DIN 55026 – A6
Bar Capacity 52 mm
Main Drive
Motor Type Synchronous motor (air cooled)
Power (100% ED / 40% ED) 22 / 25 kW
Speed Range 50 – 4000 rpm
Max Torque 210 / 240 Nm
C-Axis
Speed Range 0 – 25 rpm
Holding Torque 210 Nm
Counter Spindle
Spindle Bore 64 mm
Max Bar Capacity 52 mm
Power 22 / 25 kW
Speed 50 – 4000 rpm
Feed Drive
Rapid Traverse X/Z 30 / 30 m/min
Feed Force X/Z 6.4 / 10.4 kN
Tailstock
Travel 900 mm
Quill Stroke 90 mm
Max Force 10.7 kN
Taper MK3
Tool Turret
Positions 12 (VDI 3425/2)
Shank Size 40 mm
Live Tooling
Power 12.5 kW
Max Torque 40 Nm
Max Speed 4000 rpm
Coolant
Tank Capacity 300 liters
Pump 10.5 bar / 50 l/min
Weight
Machine Weight Approx. 7000 kg

MONFORTS DuoTurn – Construction & Electrical Specifications

Machine Bed
Design 60° slant bed, steel welded construction on concrete base
Longitudinal Slide
Guide Type Hydrostatic, wear-free and maintenance-free
Column Diameter 225 mm
Ball Screw Diameter 32 mm
Cross Slide
Guideways Preloaded linear guideways with needle cages
Tool Turret
Type 12-station disc turret
Coolant Supply Through turret head and tool holders
Working Area
Design Fully enclosed workspace with free chip fall
Window Armored safety glass
Noise Level Max 80 dB(A)
Hydraulics
System Central pressure supply for hydrostatic guides and clamping systems
Electrical
Power Supply 3×400 V ±10%, 50 Hz
Total Power Consumption 53 kVA
Drive System Transistor-controlled spindle and servo drives
Compliance VDE and EMC EN 50081-2 / EN 50082-2
Documentation Included
Manuals Programming, control, machine operation & maintenance manuals
Electrical Drawings DIN A4 with component list

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