DMG Mori Ultrasonic 10 SAUER CNC 5 Axes Machining Center

DMG Mori Ultrasonic 10 SAUER CNC 5 Axes Machining Center

Axis X 120 mm
Axis Y 120 mm
Axis Z 200 mm
CNC Siemens Sinumeric 840D
Max. part weight 10 kg
Number of tool pockets 60
Spindle taper HSK-32
Length x width x height 4100.0 × 3700.0 × 2300.0
Weight 1800 kg
Worked hours 937 hours
Hours under power 2773 hours
State good

– Control: Siemens Sinumeric 840D with solutionline and easySONIC-Control
– Tool magazine: linear, chain
– Machined parts warehouse: Ph 2 | 120
– Number of axles: 5
– Machine on time: 2773h
– Spindle working time: 937h
– Travel in the X axis: 120 mm
– Travel in the Y axis: 120 mm
– Travel in the Z axis: 200 mm
– A axis: -10 ° to 120 °
– C axis: 360 °
– Main spindle: USB 40
– Maximum spindle speeds ULTRASONIC: 40,000 rpm
– Positioning accuracy in X / Y / Z: P10 µm
– X / Y / Z axis repeatability: P8 µm
– Feed rate range (X / Y / Z): up to 10,000 mm / min
– NC work table with clamping surface: ø 190 mm
– Maximum table load: 10 kg
– Max.speed of rotary axes (A / B / C): 100 / – / 150rpm
– Axis positioning accuracy (A / B / C): ۯ
– Tool holder spindle: HSK-32 type
– Tool magazine: 60 items
– Store type: chain
– Max tool length with full capacity and maximum speed: 130mm
– Max tool diameter with full filling and maximum speed: 49mm
– Chip-to-chip replacement time: 15s
– measuring probe for the workpiece: DMG PP-400 Infrared
– measuring probe for tools: RS NC-4
– Coolant filtration equipment: KM 10
– occupied area: about 2 m2
– Machine dimensions with lamp (L / W / H): 1775/1530/2253 mm
– Space required with access to the service door (L / W / H): 4100/3700/2300 mm
– Weight: 1800 kg (without Ph 2 magazine)
– Total power consumption: 25 kVA
– Supply voltage: 400V (N / PE) / 50A
– Compressed air pressure: 6bar
– Average air consumption: 20 m3 / hour

Linear magazine for workpieces Ph2 | 120 SAUER

The most important advantages of integration with a linear warehouse
Integration of the Ultrasonic 10 with the PH 2 linear magazine | 120 SAUER ensures continuous machine operation and production automation.
– Unattended production in multi-shift work
– Compact, integrated linear magazine
– Mixed processing of various details possible
– Parallel loading and unloading of raw material and finished parts while the machine is being pressed
– Customer-specific pallet configuration possible
– The order management system allows you to easily manage your orders

Technical parameters of the PH2 linear warehouse | 120
– maximum weight for handling: 2 kg
– workpiece replacement time: less than 55s
– type of supported pallets: ITS 100 max 13 pcs, ITS 50 max 50 pcs, Finished part reservoir (FPR) 150 cs
– simple Dental configuration (ITS 100 / ITS 50 / FPR): 10 / – / 150

PowRgrip mounting system – Emuge Franken

Very quick change – on the PGR device the tool change takes place in 10 seconds – the collet is automatically pressed into the tool holder. Highly accurate concentricity guarantees reliable and reproducible tool life values ​​and high surface quality ensure compliance with micron μ accuracy. The PGR system enables the clamping of very small tools – tungsten carbide and HSS shanks from a diameter of 0.2 mm. High clamping force and torque ensure extra safety. The special design of the handles to reduce vibrations and the long service life of the tool – greater than 20,000 clamping cycles.

– PGC manual clamping unit
– HSK-E32 PG06 x 80 collets – 3 pcs.
– HSK-E32 PG10 x 80 collet holders – 17pcs. (internal cooling)

DMG Mori Ultrasonic 10 SAUER CNC 5 Axes Machining Center

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