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Fässler by Daetwyler Industries HGP-400 CNC Gear Honing Machine Fässler by Daetwyler Industries HGP-400 CNC CNC Dişli Honlama Tezgahı İSVİÇRE MALI Tezgah Videosu için Youtube adresi : https://www.youtube.com/watch?time_continue=20&v=UwoeV1U-I4E DİŞLİ HONLAMA TECHNICAL BENEFITS OFFERED BY GEAR HONING - Low transmission noise emissions - Longer service life of gears - No heat input into the gear during machining (no risk of grinding burn) - Surface roughness Ra < 0.1 / 0.2 μm - Freely selectable topology - Twist-free process ECONOMIC BENEFITS OF GEAR HONING - Short machining times - Low tool costs - Lower production costs compared to gear grinding - High process reliability and process stability (copying process) - Long tool life with honing stone external diameter of 400 mm - High degree of flexibility and workpiece spectrum with honing stone external diameter of 400 mm ÖZELLİKLER / FEATURES PROCESSES/FUNCTIONS - Gear honing (external/internal) - Profile grinding (external/internal, double and single flank machining) - Profiling and dressing honing stones (honing without DDG) - High-pressure honing oil feed system - A-axis tracking for longer honing stone service life BENEFITS OF THE MACHINE DESIGN - Gear honing without DDG - Polyvalent: profile grinding and gear honing in one setup - Economical production of small to medium series as well as large component ranges - Maximum flexibility - Process validation in the shortest possible time (rapid prototyping) - Universal compatibility with our other types of machine FUNCTIONS / FONKSİYONLAR GEAR HONING WITHOUT DDG While the honing of small and medium volumes used to be economically difficult to implement, this is now possible thanks to the elimination of expensive diamond dressing gears. Fässler’s HGP-400 is specifically designed for the machining of small and medium-sized series as well as for batch size one. Instead of copying the geometry with a diamond dressing gear to the honing stone, this is transferred using a standard dressable grinding wheel. Here, the geometries can be chosen as required and transferred directly to the grinding wheel with a dressing device on the machine.After profiling the target geometries in the honing stone, the workpiece can be honed directly. For the re-dressing of the honing stone, the same process is used as with profiling. BATCH SIZE ONE Corrections can be made within a very short time and then transferred to the honing stone. In this way, process development times of several weeks can be shortened to a few days (rapid prototyping). PROFILE GRINDING Naturally, workpieces with internal and external teeth can also be ground on an HGP-400 by means of a single or double flank process, achieving best qualities.