Makina Teknik Detayları
REIDEN RX10 CNC 5-axis machining centre REIDEN RX10 CNC 5-Eksenli İşleme Merkezi Tezgah 5-axes in the basic version compact construction ergonomically optimized Cutting area X axis mm 1'000 Y axis mm 1'100 Z axis mm 810 Main drive Spindle power kW 38 Spindle speed min-1 0 - 16'000 Torque spindle max. 100 / 40 % ED Nm 105 / 135 DDT (optional) kW 21 Spindle speed min-1 0 - 16'000 Torque spindle max. 100 / 40 % ED Nm 226 / 291 Feed motor Rapid feed m/min 60 NC Rotary table Dimension mm ø 1'000 x 800 Max. Rotary diameter mm 1'350 / 1'050** Turning Rotary Table Diameter mm ø 1'000 Spindle speed min-1 400 Torque max. Nm 1'725 Milling head Automatic swiveling head horizontal / vertical Standard Spindle taper HSK 63 / HSK 100 / SK 40 / SK 50 Tool changer Tool changer, places 73 / 173* / 273* Max. tool length mm 400 Max. tool diameter mm ø 80 / 160 Control Heidenhain / Siemens iTNC530 / 840D sl Pallet changer Dimension pallets mm ø 1'000 x 800 Max. load kg 1'000 / 1'600** / 800*** Machine specifications Machine weight kg 18'200 Dimensions length x width x height mm 5'810 x 4'005 x 3'230 * Optional, subject to technical alterations ** for pallet changer *** for 5-way palett changer Small and compact, with a patented drive concept The entire machine structure of the REIDEN RX10 is designed according to the "minimisation of moving parts, maximisation of the static mass" and guarantees singular stability. The RX10 is a compact processing centre with a very small footprint. Despite its compact appearance, the machine offers considerable processing space in relation to its dimensions. As standard, the RX10 is delivered with a motor spindle. We optionally offer the patented double-drive system DDT. With this version a maximum torque of 291 NM is reached via the high-torque motor at up to 3,000 min-1. Beyond 3,000 min-1, the high-torque motor is disengaged and a maximum number of revolutions of 16,000 min-1 is reached via the built-in motor spindle in the head. DDT Double Drive Technology Unique and patented As standard, the RX10 is delivered with a motor spindle version of 16'000 min-1 and a maximum torque of 135 Nm. The Double Drive design patented by Reiden Technik AG is available as an option. With this version, a maximum torque of 291 Nm is reached via the high-torque motor at up to 3'000 min-1. Beyond 3'000 min-1, the high-torque motor is decoupled and a maximum number of revolutions of 16'000 min-1 is reached via the built-in motor spindle in the head. Milling and turning In one setup The direct-drive circular table has automatic imbalance detection. Counterweights ensure low-Vibration machining even at a Maximum Speed of 400 min-1. Workpieces Need no longer be converted between milling and turning operations. The HSK100 variant of the milling head also masters high machining Forces with flying colours. Two Speed variants and pneumatic spindle clamping ensure best possible set-up, even in milling-turning mode. Mineral casting design Stable structure The machine bed and machine column are made of mineral casting and form a massive unit with enormous inherent stability. Thermal and mechanical inherent stability are guaranteed with this type of construction, even at extreme loads. Thermal spindle expansion Increased machine precision via detecting spindle expansion at source. Thermal displacement is often the cause of precision problems on the workpiece In modern high-speed drive spindles, thermal expansion of the spindle shaft is the main reason for thermal displacement of the machine tools. In the case of 5-axis machine tools this affects every side that is machined. The resulting error can double under circumstances. Compensation models integrated in the controls and which only operate with temperature sensors respond sluggishly and in some cases too late at rapidly changing speeds and temperatures. The result is over or under-compensation, which worsens the result. Accurate restarting on the contour following a tool change or manual measurement is often only possible with an appropriate warm-up period of the spindle. The solution: integration of the spindle displacement sensor By integrating a spindle displacement sensor at the expansion source, this can be measured accurately and compensated electronically. In this case, the cover plate of the milling head housing is changed, the sensor integrated and wired to the controls. The effective expansion of the spindle is transmitted in sync to the controls and compensated by applying a temperature compensation formula. The longitudinal expansion of swiveled planes is also compensated corresponding to the alignment of the milling head. Ideal accessibility Ergonomically designed for the needs of operators Even when the milling head is swivelled, operators always have an optimal view of the tool and workpiece. Workpieces of up to a diameter of 1,350 mm can be turned in the entire work space. The incomparable view of the machine allows optimum monitoring of the machining process. Even during the design stage, the concerns and experiences of the machine operators were taken into consideration. This results in ergonomics which places the operator in the foreground as a central element of the machine. Small footprint Minimal space requirements compared to processing area Compared to machines of competitors, the RX10 is distinct in its compact installation dimensions of 6,000 x 2,301 mm compared to the processing routes of 1,000 x 1,000. Moreover, no foundation is required at the installation site. Modular concept for small spaces Set up and equip during operation. Due to the brilliant automation design, non-productive times are limited to a minimum. The equipment of the RX10 can be upgraded in various extensions towards a linear storage unit. This will not affect the user-friendliness and accessibility of the machine. 2-fold pallet changing system 5-fold pallet changing system Measures by our machine tools Even in developing a machine, we look for components and elaborate solutions that make it possible to keep the consumption of expensive resources such as electricity and air in daily use as low as possible. This not only helps to protect the environment, but also minimise the daily running expenses. The most important measures to increase energy efficiency are the following: Power regenerating drive systems Chip conveyors with interval function Coolant flushing with interval function Automatically deactivating suction system Automatic shut-down of auxiliary programs after the program cycle ends Leaktight valve technology Frequency-regulated coolant high-pressure pumps Weight-optimised moving masses Low-watt valve technology Patented spindle drive concept DDT Consumption-optimised pneumatic system High-quality servo axes Machine lighting with high-efficiency LED lights Use of high-quality components with high efficiency The use of polymer concrete as base material requires around 30% less primary energy than equivalent cast body. And even the CO2 share can be reduced by 66%. The disposal of polymer concrete, too, is uncomplicated, because as regular construction rubble it can be recycled for new filling materials or soil stabilisation. As a producer of machines with a single production location, a high level of own production and local supplies, we are able to reduce transports to a minimum. At the same time, our machines have a long service life, which adds to the overall positive balance.