Makina Teknik Detayları
KUGLER MICROMASTER 5X CNC MicroMachining Machine KUGLER MICROMASTER 5X Mikro İşleme Tezgahı MICROGANTRY® micro Bearings precision mechanical bearings All-over accuracy ≤± 2 µm Positioning error ≤± 1.5 µm Axis run-out ≤± 1.5 µm Acceleration 15 m/s2 Linear axis speed 0 – 20,000 mm/min Outstanding suitability for rapid and efficient manufacturing of microstructures Standard micro machining tool center MICROGANTRY® micro3/5X The new KUGLER® MICROGANTRY® micro3/5X is the right machining center for a large part of mechanical and laser micro-machining tasks. Whether for 2.5D or 3D applications: the machine lives up to its promise. The MICROGANTRY® micro3/5X with its specially designed precision mechanical bearings features a notice-ably improved repeatability and positioning accuracy as compared with conventional precision bearing machine tools. The MICROGANTRY® micro3/5X is designed for milling and laser machining with high dynamics. Depending on the tooling (milling spindle or laser), microstructures can be manufactured from vari-ous materials. Through the application of mechanical precision bearings, the MICROGANTRY® micro3/5X sets few demands on the installation site. Special features Within the KUGLER® line of micromachining tools, a unique feature of the MICROGANTRY® micro are the high dynamics linear axes, showing the largest acceleration values of all of the KUGLER® machine tools. Only due to the outstanding dynamics, precise laser machining operations can be performed within an acceptable time frame, as galvo laser scanners cannot be used here for accuracy reasons. Whether utilizing mechanical bearings like the MICROGANTRY® micro, or air bearings like the MICROGANTRY® nano, or even hydrostatic bearings like the MICROMASTER® , all these preci-sion multi axis machine tools feature the same machine platform, and many components are interchangeable. All models can be chosen to be equipped with high-frequency spindles e.g. for micro structuring, or with machining lasers, or even with fly-cutter spindles for the generation of mirror surfaces. On the following pages you will find more information about the main focus and the typical application field for each of the MICROGANTRY® | MICROMASTER® models! Common features MICROGANTRY® | MICROMASTER® Axis stroke X/Y/Z = 300 x 300 x 200 mm Massive granite machine base Rigid portal frame for X and Z axes Precision linear stages X (portal axis) / Y (in granite base) / Z (vertical axis) Very high dynamics and high velocity of linear axes Highest stiffness of axes High overall accuracy Digital servo controllers for all axes, optical data bus Space provided on machine base for micromachining lasers Reflective beam guidance for the smallest focus diameters (partly optional) Prepared for parallel configuration of laser, measuring, and milling spindles on the Z axis linear stage Vibration isolation through passive air dampers (partly with automatic leveling) Future exchange of linear stages possible (mechanical, aerostatic and hydrostatic bearings) High-frequency spindles up to 200,000 rpm for tools from Ø 30 micrometer! Flycutter spindles up to Ø 100 millimeter In combination with the optional tilt-swivel-unit, a 3-axis “3X” machining center is turned into a fully simultaneous “5X” 5-axis system. The powerful motion controller enables the precise and, depending on the bearing concept, even ultra-precision or high-ly dynamic machining of 2.5D and 3D structures with all 5 mov-ing axes interpolated simultaneously.