Makina Teknik Detayları
KAPP NILES KX 100 DYNAMIC CNC DİŞLİ TAŞLAMA TEZGAH TEKNİK ÖZELLİKLERİ type : KX 100 DYNAMIC max. tip diameter [mm] : 125 module range [mm] : 0.5 - 3.0 max. face width [mm] : 80 max. helix angle [deg] : ± 35 KX 100 / 260 DYNAMIC gear centre generating gear grinding machine concept The KX 100 DYNAMIC and the KX 260 DYNAMIC represent continued development of the innovative technology applied in the multiple spindle design of the KX 160 TWIN. This patented machine concept makes it possible to minimise the auxiliary process times and to reduce set-up times. The integrated loading function along with an optional automatic changeover of the workpiece, make these machines the perfect solution for medium and large batch production of external spur and helical gears. The KX 100 DYNAMIC includes two separate pivoting columns, the KX 260 DYNAMIC has one. A vertically moving pick-up-axis is mounted on the column(s); each pick-up-axis is equipped with a workpiece spindle. While one workpiece is ground, the second spindle transfers a completely processed workpiece to the handling conveyor and then picks up an unprocessed part. The workpiece is aligned outside of the machine's working area. Subsequently, the workpiece spindle accelerates to the processing speed, minimising auxiliary process times. An optional multi-function axis allows the sorting of measuring and test pieces. Continuous generating grinding with a dressable, threaded cylindrical tool is the grinding method used on this machine. Dressing tools with integrated tip dressing as well as flexible tools with independent tip dressing can be used on the dressing device. Moreover, with the topological generating grinding option, it is possible to produce gears with or without targeted modifications. control and software The Siemens Sinumerik 840D control system is equipped with an operator-friendly menu-driven user interface, developed by KAPP NILES to match the specific machining requirements. measuring system An integrated measuring device measures and evaluates gear qualities against user specifications. This optional function accelerates set-ups by eliminating non-operational periods caused by using external measuring means. Alternatively, random samples can be tested during processing. automation A primary advantage of the KX machine concept is the complete integration of automation functionalities. By using the pick-up design, parts are loaded and unloaded from a conveyor without any additional handling of equipment. Moreover, additional functions such as discharging test parts are possible.